Carbon Nanoparticle Porous Skeleton Anode for Lithium Dendrite Suppression

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Solution Overview

Problem

Lithium batteries with metallic lithium negative electrodes face issues of dendrite formation, low coulombic efficiency, and short cycle life due to the growth of dendrites, which can lead to internal short circuits and safety hazards such as overheating or explosion.

Innovation Solution

A carbon nanoparticle-porous skeleton composite material is developed, where carbon nanoparticles are distributed within and on the surface of a porous skeleton, mixed with metallic lithium, to inhibit dendrite growth by enhancing lithium ion conductivity and supporting the lithium metal, thereby improving battery safety and cycle stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If metallic lithium is used as negative electrode material to achieve high specific capacity and low density, then energy density is significantly improved, but dendrites are formed continuously leading to low coulombic efficiency and short cycle life

Engineering Contradiction:
Improvespecific capacityVSAvoidcycle life
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent employs a porous skeleton structure as the negative electrode substrate, which provides a three-dimensional framework that accommodates lithium metal while preventing dendrite formation. The porous structure allows uniform lithium distribution and growth, maintaining high specific capacity while significantly improving cycle life and coulombic efficiency.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent creates a composite negative electrode consisting of lithium metal combined with a porous skeleton material (such as carbon or metal foam). This composite structure combines the high capacity and low density of lithium with the structural stability and dendrite-inhibiting properties of the porous skeleton, resolving the contradiction between capacity and reliability.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If metallic lithium is used as negative electrode material to achieve high specific capacity, then energy density is improved, but dendrite growth may puncture the separator causing internal short circuit and safety hazards

Engineering Contradiction:
Improvespecific capacityVSAvoidsafety hazards
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The porous skeleton acts as a physical barrier and growth template that prevents dendrites from forming long, sharp structures capable of puncturing the separator. The three-dimensional pore structure distributes stress and directs lithium growth along safe pathways, eliminating the safety hazards while preserving high specific capacity.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The porous skeleton serves as an intermediary substrate between the lithium metal and the electrolyte/separator system. It mediates the interaction by providing a stable framework that controls lithium deposition morphology, preventing direct harmful interactions between dendrites and the separator that would cause internal short circuits.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If graphite is used as negative electrode material to ensure structural stability, then cycle life is maintained, but specific capacity is limited to about 370 mAh/g making it difficult to increase energy density

Engineering Contradiction:
Improvecycle lifeVSAvoidspecific capacity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The porous skeleton provides a stable, cycle-resistant framework similar to graphite's structural stability, but with the advantage of higher porosity that allows greater lithium metal content. This enables specific capacities far exceeding graphite's 370 mAh/g limit while maintaining long cycle life through the robust porous framework.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The composite of lithium metal with porous skeleton material achieves specific capacities thousands of times higher than graphite alone, while the skeleton's structural stability ensures long cycle life. This composite approach breaks through graphite's capacity ceiling while preserving reliability.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The carbon nanoparticle-porous skeleton composite material effectively inhibits the formation of metallic lithium dendrites, enhancing the safety and cycle stability of lithium batteries, making them suitable for high-energy density applications.

Implementation Method 1

enhancing lithium ion conductivity

Methodology Applied
Scientific EffectIon conductivity: Conduction (electrical)

Implementation Method 2

supporting the lithium metal, thereby improving battery safety

Methodology Applied
Scientific EffectPhysical containment: Physical Containment

Data Source

PatentUS11866332B2Carbon nanoparticle-porous skeleton composite material, its composite with lithium metal, and their preparation methods and use
Publication Date: 2024.01.09 CHINA ENERGY CAS TECH CO LTD
  • US11866332B2 patent drawing
  • US11866332B2 patent drawing
  • US11866332B2 patent drawing

AI summary

Carbon nanoparticle-porous skeleton composite material, its composite with lithium metal, and their preparation methods and use A carbon nanoparticle-porous skeleton composite material, its composite with lithium metal, and their preparation methods and use. In the carbon nanoparticle-porous skeleton composite material, the porous skeleton is a carbon-based porous microsphere material with a diameter of 1 to 100 μm or a porous metal material having internal pores with a micrometer-scale pore size distribution, and the carbon nanoparticles are distributed in pores and on the surface of the carbon-based porous microsphere material or the porous metal material. The carbon nanoparticle-porous skeleton composite material is mixed with a molten lithium metal to form a lithium-carbon nanoparticle-porous skeleton composite material. The carbon nanoparticles present in the material can better conduct lithium ions during the battery cycle, thereby inhibiting the formation of lithium dendrites, and improving the safety and cycle stability of the battery.