Porous Bone Wedge Plate for Stable Osteotomy Fixation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current osteotomy procedures face challenges with bone wedges shifting or becoming dislodged during compression, requiring multiple devices that increase complexity and cost, and existing methods do not effectively promote osteosynthesis.

Innovation Solution

A single construct bone plate segment and bone wedge segment device with a porous architecture that encourages bone growth into and around the osteotomy site, reducing the need for separate components and enhancing osteosynthesis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple separate devices (bone wedge and plate) are used for osteotomy, then the bone wedge can be inserted and temporarily fixed, but the bone wedge may shift or become dislodged during compression and the procedure complexity increases

Engineering Contradiction:
Improvestability of bone wedgeVSAvoidnumber of separate devices
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the bone wedge and plate into a single integrated device where the plate portion and wedge portion form one construct. This merging eliminates the interface between separate components, preventing relative movement and dislodgement during compression, while reducing the total number of devices needed for the procedure.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If multiple separate products are used for osteotomy, then bone fixation can be achieved, but the cost and complexity of the procedure increase

Engineering Contradiction:
Improvebone fixation capabilityVSAvoidnumber of products required
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The integrated plate-wedge device consolidates multiple functions into one product, maintaining effective bone fixation capability while reducing the number of separate products required. This single construct provides both the wedge for osteotomy and the plate for stabilization, eliminating the need for multiple distinct products.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single device performs multiple functions: the wedge portion creates and fills the osteotomy gap, while the plate portion provides fixation and stabilization. This multi-functionality allows one device to replace what would traditionally require multiple separate products, reducing procedural complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Strength

If a solid bone wedge is used, then structural support is provided, but bone growth into the wedge is limited and osteosynthesis is not effectively promoted

Engineering Contradiction:
Improvestructural support of wedgeVSAvoidosteosynthesis promotion
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The wedge portion is constructed with a porous structure that maintains structural support while creating pathways for bone ingrowth. The porous architecture allows osteoblasts to migrate into the wedge material and deposit new bone, effectively promoting osteosynthesis while retaining the mechanical support function.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The device combines different material properties in the wedge portion to achieve both structural support and osteoconductivity. The composite structure integrates load-bearing capabilities with bone-regenerative properties, allowing the wedge to function both mechanically and biologically.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device stabilizes the bone wedge, promotes effective osteosynthesis by allowing bone ingrowth, and simplifies the surgical procedure by integrating the plate and wedge into a single unit, thereby reducing complexity and cost.

Implementation Method 1

At least the wedge segment of the device may include a porous architecture that encourages or allows bone to grow into it and around it on both sides of the osteotomy site

Methodology Applied
Scientific EffectBone ingrowth through porous architecture: Porosity

Data Source

PatentUS12599418B2Bone fixation devices
Publication Date: 2026.04.14 PARAGON ADVANCED TECHNOLOGIES INC
  • US12599418B2 patent drawing
  • US12599418B2 patent drawing
  • US12599418B2 patent drawing

AI summary

There is a fixation device for promoting fusion and/or osteosynthesis of a first bone segment and a second bone segment, comprising a bone plate portion including an outer surface, an inner surface and at least one fixation aperture extending from the outer surface to the inner surface and a bone wedge portion extending from the plate portion at a first end and a free opposite end, the bone wedge portion comprising a porous architecture configured to promote bone ingrowth, the wedge portion defining first and second engagement surfaces for engaging the first bone segment and a second bone segment, respectively. There is also a method of manufacturing a fixation device for promoting fusion and/or osteosynthesis of a first bone segment and a second bone segment, a method of promoting fusion and/or osteosynthesis of a first bone segment and a second bone segment, and a fixation kit.