Porous Cathode Active Material for High-Capacity Battery Cycle Life

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Solution Overview

Problem

Existing secondary batteries face challenges in simultaneously improving specific capacity and cycle life due to materials with high specific capacity exhibiting low material stability, leading to anisotropic volume changes and stress that cause fragmentation and rapid deterioration.

Innovation Solution

A positive electrode active material is designed with interconnected pores between primary particles, having a longest connected distance of at least 0.5 μm, and a porosity gradient from the center to the surface, along with a specific composition and structure to enhance ion transmission and accommodate volume changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If electrode materials with high specific capacity are used, then the specific capacity of the battery is improved, but the material stability deteriorates leading to low cycle life

Engineering Contradiction:
Improvespecific capacityVSAvoidcycle life
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent introduces a porous structure within the electrode material particles, creating internal voids that can accommodate volume changes during lithium insertion/extraction. This porous architecture maintains material stability and prevents fragmentation while preserving high specific capacity, thereby resolving the contradiction between capacity and cycle life.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The electrode material is designed with a segmented internal structure consisting of primary particles aggregated into secondary particles with porous spaces between them. This segmentation allows independent volume adjustment of primary particles while the porous network provides overall structural stability, enabling both high capacity and long cycle life.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the battery structure is designed to accommodate volume changes, then the cycle life is improved, but the ion transmission path may be lengthened affecting kinetic performance

Engineering Contradiction:
Improvecycle lifeVSAvoidion transmission speed
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The patent creates local porous regions within the electrode material where the porosity is concentrated in specific areas to accommodate volume changes, while maintaining dense regions for efficient ion transport. This local quality differentiation allows the material to expand/contract without significantly increasing the overall ion transmission path length.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The porous structure introduces an additional dimensional pathway for ion transport through the internal voids of the particles. Instead of ions traveling only through the external surface, they can access internal regions through pores, effectively shortening the diffusion path while accommodating volume changes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution extends cycle life and improves kinetic performance and capacity utilization by providing expansion space for volume changes and optimizing ion diffusion, resulting in both excellent capacity and stability.

Implementation Method 1

the interconnected pores are conducive to shortening a transmission path for active ions (such as lithium ions) within the positive electrode active material, facilitating the deintercalation and intercalation of the metal ions

Methodology Applied
Scientific EffectVolume expansion: Thermal Expansion

Implementation Method 2

the interconnected pores are conducive to shortening a transmission path for active ions (such as lithium ions) within the positive electrode active material, facilitating the deintercalation and intercalation of the metal ions

Methodology Applied
Scientific EffectIon diffusion: Diffusion

Data Source

PatentUS20260081149A1Positive electrode active material and preparation method thereof, secondary battery, and electric apparatus
Publication Date: 2026.03.19 CONTEMPORARY AMPEREX TECHNOLOGY CO LTD
  • US20260081149A1 patent drawing
  • US20260081149A1 patent drawing
  • US20260081149A1 patent drawing

AI summary

A positive electrode active material, a preparation method thereof, a secondary battery, and an electric apparatus are disclosed. The positive electrode active material is an agglomerate of primary particles. The positive electrode active material internally contains pores located between the primary particles, and the longest connected distance of the pores is not less than 0.5 μm, optionally 1 μm to 5 μm. The positive electrode active material can provide expansion space for the anisotropic volume changes of the primary particles inside the positive electrode active material during cycling, thereby extending the cycle life of a battery. In addition, the interconnected pores are conducive to shortening a transmission path for metal ions (such as lithium ions) within the positive electrode active material, facilitating the deintercalation and intercalation of the metal ions, and further enhancing the kinetic performance of the battery and facilitating the capacity utilization of the battery.