Porous Carbon Cathode Plate Structure for Ion Transport Retention

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Solution Overview

Problem

Existing secondary battery positive electrode plates face a decline in discharge capacity retention rate due to increased coating weight, which deteriorates liquid-phase transmission and ion migration, leading to reduced energy density and electrochemical performance.

Innovation Solution

Incorporating a porous carbon material layer between the current collector and the positive electrode active substance layer, which facilitates electrolyte conduction and ion migration by forming uniform through holes, thereby enhancing discharge capacity retention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If coating weight of electrode plates is increased to increase energy density, then energy density is improved, but liquid-phase transmission deteriorates and ion migration path extends, leading to decreased discharge capacity retention rate

Engineering Contradiction:
Improvecoating weightVSAvoiddischarge capacity retention rate
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A porous layer containing porous carbon material is introduced between the current collector and the positive electrode active substance layer. This porous structure provides channels for electrolyte penetration and ion migration, improving liquid-phase transmission without increasing coating weight, thereby resolving the contradiction between energy density and discharge capacity retention rate

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The porous carbon material layer acts as an intermediary between the current collector and the positive electrode active substance layer. It facilitates electrolyte distribution and ion transport, enabling efficient liquid-phase transmission while maintaining the electrode structure, thus improving discharge capacity retention rate without compromising energy density

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If coating weight of electrode plates is increased to increase energy density, then energy density is improved, but transmission path of ions is extended, leading to deteriorated electrochemical performance

Engineering Contradiction:
Improvecoating weightVSAvoidion migration speed
Core Design Contradiction:
Quantity of substanceVSSpeed

Solution Approach 1:

The porous carbon material provides a three-dimensional network of pores that serve as ion migration channels. These pores reduce the effective transmission path length and provide multiple pathways for ion transport, enabling high-speed ion migration without increasing coating weight, thus resolving the contradiction between energy density and ion migration speed

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The porous carbon layer ensures efficient gas-liquid displacement, allowing for high-speed ion migration and increased discharge capacity retention rates in secondary batteries.

Implementation Method 1

air adsorbed in the porous carbon material is displaced with a solvent

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

Upon desorption, the adsorbed air overflows out of surface of the electrode plate

Methodology Applied
Scientific EffectDesorption: Desorption

Implementation Method 3

facilitates continuous electrolyte conduction and penetration from the exterior to the interior of the electrode plate

Methodology Applied
Scientific EffectConduction: Conduction (electrical)

Implementation Method 4

enabling high-speed migration of ions

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS20240186531A1Positive electrode plate for secondary battery and secondary battery
Publication Date: 2024.06.06 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US20240186531A1 patent drawing
  • US20240186531A1 patent drawing
  • US20240186531A1 patent drawing

AI summary

Provided are a positive electrode plate for secondary battery, a manufacturing method thereof, and a secondary battery, battery module, battery pack, and electric apparatus using such positive electrode plate for secondary battery. The positive electrode plate for secondary battery includes a current collector and a positive electrode active substance layer and further includes a porous layer containing a porous carbon material between the current collector and the positive electrode active substance layer.