Porous Ceramic Particle Wound Sampling Apparatus

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Solution Overview

Problem

Conventional swab-rinse techniques for obtaining biological samples from wounds are inefficient due to inadequate training, poor absorption and adsorption capabilities, and ineffective release of bacteria, resulting in low bacterial recovery rates.

Innovation Solution

An apparatus comprising separate and porous ceramic particles within a permeable, sterile sachet that absorbs and adsorbs biological material from a wound surface, including microorganisms and biomarkers, which can be subjected to sonication to disintegrate biofilms and form a sample for culture analysis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional swab-rinse technique is used, then the procedure is simple and quick, but the bacterial recovery rate is low (25% to 0.1%)

Engineering Contradiction:
Improvebacterial recovery rateVSAvoidapparatus structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent employs porous ceramic particles as the core sampling medium. These particles have controlled pore sizes (0.03-0.3 mm) that enable them to absorb and retain bacterial cells and biological material from the wound surface through capillary action and adsorption, significantly improving bacterial recovery rates compared to conventional swabs

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The sampling apparatus combines multiple materials with complementary properties: porous ceramic particles for absorption/adsorption, permeable non-woven fabric for containment and fluid passage, and adhesive dressing for secure application. This composite structure achieves both high bacterial recovery and practical usability

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If conventional cotton swab is used, then the device is simple and inexpensive, but the absorption and adsorption capability is inadequate

Engineering Contradiction:
Improvebiological material capture capacityVSAvoidsampling apparatus structure
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

Porous ceramic particles with specific pore size distributions (0.03-0.3 mm) provide enhanced surface area and capillary action for absorbing and adsorbing biological materials including bacteria, wound exudate, and cellular debris, dramatically improving capture capacity

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The permeable non-woven fabric acts as an intermediary between the porous ceramic particles and the external environment, allowing fluid passage while containing the sampling medium, thus enabling effective biological material capture without compromising usability

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If conventional swabbing technique is used, then the procedure is straightforward, but the release of bacteria from the swab is ineffective

Engineering Contradiction:
Improvebacterial release efficiencyVSAvoidsample processing complexity
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The patent replaces mechanical scraping and rubbing actions with ultrasonic vibration to detach bacteria from the porous ceramic particles. The ultrasonic probe generates high-frequency vibrations that effectively release captured bacteria into the rinse solution without requiring manual manipulation

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The ultrasonic vibration applies periodic mechanical energy to the sample tube, creating oscillatory motion that continuously agitates and releases bacteria from the porous ceramic particles into the rinse solution, ensuring complete bacterial recovery

Inventive Principle:
Principle #19Periodic action

4Reliability

If proper swabbing technique is required, then bacterial recovery improves, but inadequate training is needed which increases operational difficulty

Engineering Contradiction:
Improvesampling accuracyVSAvoiduser training requirement
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The porous ceramic particles perform the sampling function passively through their inherent absorption and adsorption properties. The apparatus is designed to be applied directly to the wound surface without requiring skilled manipulation, as the material itself actively captures bacteria through its porous structure

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Ultrasonic vibration automatically replaces the need for skilled mechanical swabbing techniques. The ultrasonic probe generates high-frequency vibrations that effectively release captured bacteria without requiring manual dexterity or specialized training, making the procedure accessible to less experienced users

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus effectively captures and analyzes wound exudate and microorganisms, improving diagnostic accuracy and predicting wound healing status, thereby aiding in timely treatment and reducing healthcare costs.

Implementation Method 1

a plurality of separate and porous ceramic particles for absorbing and adsorbing biological material from the exposed surface

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 2

a plurality of separate and porous ceramic particles for absorbing and adsorbing biological material from the exposed surface

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 3

The sample is then subjected to ultrasonic vibration in a sample tube to disintegrate any biofilms

Methodology Applied
Scientific EffectUltrasonic vibration: Ultrasonic Vibration

Data Source

PatentUS20240188941A1Apparatus for and method of obtaining a biological sample from a surface
Publication Date: 2024.06.13 CERDAK (PTY) LTD

AI summary

An apparatus for obtaining a biological sample from an exposed surface of a human or animal body, the apparatus including a plurality of separate and porous ceramic particles for absorbing and adsorbing biological material from the exposed surface; and a permeable covering for containing the plurality of separate and porous ceramic particles, wherein the biological material having been absorbed and adsorbed by the plurality of separate and porous ceramic particles forms the biological sample.