Porous Electrode Electrochemical Device for CO2 Reduction

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Solution Overview

Problem

Current electrochemical reaction devices for converting sunlight to chemical energy have low conversion efficiency, particularly when converting sunlight to carbon compounds, due to high overpotential and stability issues, making them inefficient for energy storage and transportation.

Innovation Solution

An electrochemical reaction device with a photovoltaic body, oxidation electrode, and reduction electrode having porous structures, where the oxidation electrode causes water oxidation and the reduction electrode reduces CO2 to produce carbon compounds, utilizing a porous structure and high-frequency potential to enhance catalytic activity and surface area, thereby increasing the production selection rate of carbon monoxide.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional two-electrode devices or GaN-based photoelectric conversion devices are used, then the device structure is simple, but the conversion efficiency from sunlight to chemical energy is very low (0.04%-0.2%)

Engineering Contradiction:
Improvedevice structure simplicityVSAvoidconversion efficiency from sunlight to chemical energy
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent applies porous structures to both the oxidation electrode and reduction electrode. The porous oxidation electrode has a specific surface area of 10 m²/g or more, and the porous reduction electrode has a specific surface area of 10 m²/g or more. This dramatically increases the active surface area for catalytic reactions, enabling efficient sunlight-to-chemical energy conversion (达到10%以上) while maintaining a relatively simple two-electrode device structure.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent uses composite material structures: the oxidation electrode comprises a porous substrate with an oxidation catalyst layer containing IrO2, RuO2, or Pt; the reduction electrode comprises a porous substrate with a reduction catalyst layer containing Cu, Ag, or Au. These composite structures combine the advantages of porous materials (high surface area) with efficient catalysts, achieving high conversion efficiency while keeping the device structure manageable.

Inventive Principle:
Principle #40Composite materials

2Productivity

If silicon solar cells are stacked to improve conversion efficiency, then the conversion efficiency from sunlight to chemical energy increases, but it becomes inconvenient to store and transport the produced hydrogen

Engineering Contradiction:
Improveconversion efficiency from sunlight to chemical energyVSAvoidconvenience of storage and transportation
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The patent changes the product form from hydrogen (difficult to store and transport) to carbon compounds such as carbon monoxide, formic acid, or methanol (easy to store and transport). By optimizing the reduction catalyst (using Cu, Ag, or Au) and controlling reaction conditions, the system selectively produces these carbon-based chemicals with high conversion efficiency (10% or more), solving both the efficiency and storage/transportation problems.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If conventional electrodes are used, then the device structure is simple, but the overpotential is high and stability issues occur

Engineering Contradiction:
Improveelectrode structure simplicityVSAvoidstability and overpotential control
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent employs porous electrodes with optimized surface areas (10 m²/g or more for both oxidation and reduction electrodes). The porous structure provides numerous active sites for catalytic reactions, significantly reducing overpotential and improving reaction efficiency. This maintains relative structural simplicity while dramatically enhancing stability and performance.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent uses composite electrode structures combining porous substrates with specific catalyst materials. The oxidation electrode uses IrO2, RuO2, or Pt on a porous substrate; the reduction electrode uses Cu, Ag, or Au on a porous substrate. These composite materials provide both structural integrity and high catalytic activity, ensuring long-term stability and low overpotential without excessive structural complexity.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device improves the conversion efficiency of sunlight to carbon compounds by reducing overpotential and increasing the surface area for reactions, enhancing the production selection rate of carbon monoxide and reducing manufacturing costs.

Implementation Method 1

an electrochemical reaction device using a stack (silicon solar cell or the like) where a photovoltaic body is sandwiched between a pair of electrodes

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 2

The electrode having the oxidation catalyst oxidizes H2O using light energy to produce oxygen (1/2O2) and obtain a potential

Methodology Applied
Scientific EffectPhotoelectric conversion: Photoelectric Effect

Implementation Method 3

the oxidation electrode causes water oxidation

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 4

the reduction electrode reduces CO2 to produce carbon compounds

Methodology Applied
Scientific EffectElectrochemical reduction: Electrolysis

Implementation Method 5

enhance catalytic activity and surface area

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS10597787B2Electrochemical reaction device
Publication Date: 2020.03.24 KK TOSHIBA
  • US10597787B2 patent drawing
  • US10597787B2 patent drawing
  • US10597787B2 patent drawing

AI summary

An electrochemical reaction device includes: an electrolytic solution tank to store an electrolytic solution; an oxidation electrode disposed in the electrolytic solution tank; a reduction electrode disposed in the electrolytic solution tank; and a generator connected to the oxidation electrode and the reduction electrode. At least one of the oxidation electrode or the reduction electrode has a porous structure containing fine pores.