Porous Electrode Assembly with Insulating Segments for Neurostimulation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current neurostimulation electrode assemblies, particularly for transcranial direct current stimulation (tDCS), often cause discomfort due to heat and uneven current distribution, leading to inefficiencies in delivering electrical current effectively.

Innovation Solution

The electrode assembly incorporates a substantially porous element with insulating members, such as rivets, exposed at the contact surface to prevent direct contact and facilitate even current distribution, along with a conductive rubber insert or metal material for enhanced current dispersion, and a porous material adapted to contain an electrolyte, optimizing the thickness and porosity for reduced discomfort and improved efficacy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a continuous porous material is used for the electrode contact surface, then current distribution is improved, but heat generation and discomfort increase due to direct contact

Engineering Contradiction:
Improvecurrent distribution uniformityVSAvoidheat and discomfort
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The continuous porous contact surface is segmented by introducing insulating members (ridges, posts, or patterns) that divide the conductive surface into discrete regions. This segmentation maintains overall current distribution while creating insulating barriers that prevent excessive heat concentration and direct skin contact in specific areas, thereby reducing discomfort.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Insulating members are introduced as intermediary elements between the conductive porous material and the patient's skin. These intermediaries (ridges, posts, or patterned insulators) mediate the interaction by allowing beneficial current distribution while blocking harmful direct contact and heat transfer in specific zones.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If insulating members are added to the electrode assembly, then patient comfort is improved, but device complexity increases

Engineering Contradiction:
Improvediscomfort reductionVSAvoidelectrode structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The insulating members are merged with the porous contact surface structure itself, forming an integrated electrode assembly where insulating ridges, posts, or patterns are incorporated directly into the electrode body. This integration reduces the need for separate insulating components and simplifies the overall device structure.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The insulating members serve multiple functions simultaneously: they provide electrical insulation to reduce discomfort, maintain structural integrity of the electrode assembly, and can help distribute current more evenly across the contact surface. This multi-functionality reduces the need for additional specialized components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-affected harmful factors

If the porous material thickness is increased to reduce discomfort, then current distribution improves, but electrical resistance increases

Engineering Contradiction:
Improvediscomfort reductionVSAvoidelectrical current delivery efficiency
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The electrode assembly employs local quality variations by introducing insulating members at specific locations within the porous material. These localized insulating features create regions of different current density and thermal characteristics, allowing thick porous material for comfort while maintaining effective current delivery through strategically positioned conductive pathways.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution minimizes patient discomfort and ensures a more even distribution of electrical current, enhancing the effectiveness of neurostimulation procedures like tDCS for treating psychological disorders and motor rehabilitation.

Implementation Method 1

The substantially porous material is configured to absorb and at least partially contain an electrolyte in liquid form

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

conductive rubber insert or metal material for enhanced current dispersion

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentEP2629842B1Electrode assembly
Publication Date: 2020.09.02 RES FOUND THE CITY UNIV OF NEW YORK
  • EP2629842B1 patent drawingFigure 1
  • EP2629842B1 patent drawingFigure 2
  • EP2629842B1 patent drawingFigure 3A~3B

AI summary

An electrode assembly includes a substantially porous element configured to be coupled to an electrode for delivery of electrical current to a patient in a neurostimulation procedure. The substantially porous material defining a contact surface, of which at least a portion contacts the patient during the neurostimulation procedure. A first insulating member is coupled to the substantially porous element and exposed at the contact surface to prevent a portion of the contact surface from contacting the patient to deliver the electrical current during the neurostimulation procedure.