Porous Filter for Intracellular Payload Delivery

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Solution Overview

Problem

Current technologies face challenges in efficiently delivering payloads such as small molecule drug candidates, proteins, and nucleic acids into cells on a large scale, often causing negative impacts on cell viability and resulting in biologically meaningless assays.

Innovation Solution

A high-throughput system comprising a liquid handler configured with a filter having a plurality of pores for perturbing cell membranes, allowing for the intracellular delivery of payloads by mechanically perturbing cells and distributing them to multiple samples, while maintaining cell viability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional delivery techniques are used to deliver payloads to cells, then delivery efficiency is improved, but cell viability deteriorates

Engineering Contradiction:
Improvedelivery efficiencyVSAvoidcell viability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The invention employs a porous filter with controlled pore sizes (e.g., 3-10 μm) that allows mechanical perturbation of cell membranes to facilitate payload delivery. The porous structure enables cells to pass through while experiencing controlled membrane disruption, achieving efficient delivery without excessive damage to cell viability.

Inventive Principle:
Principle #31Porous materials

2Manufacturing precision

If mechanical perturbation is applied to deliver payloads, then intracellular delivery is achieved, but cell damage increases

Engineering Contradiction:
Improveintracellular deliveryVSAvoidcell damage
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The invention optimizes multiple parameters including pore size (3-10 μm), flow rate (e.g., 5-50 mL/min), and pressure gradients to control the degree of mechanical perturbation. By carefully adjusting these parameters, the system achieves sufficient membrane disruption for payload delivery while minimizing cell damage and maintaining viability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system maintains continuous flow of cell-containing solution through the porous filter, ensuring consistent mechanical perturbation and payload delivery. The continuous action allows for controlled, uniform treatment of cells without intermittent stress that could cause excessive damage.

Inventive Principle:
Principle #20Continuity of useful action

3Productivity

If high-throughput processing is implemented, then productivity is improved, but system complexity increases

Engineering Contradiction:
Improvehigh-throughput processingVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The porous filter system serves multiple functions simultaneously: it acts as a flow regulator, a mechanical perturbation device, and a delivery platform. This multi-functionality reduces the need for separate components, thereby managing system complexity while achieving high-throughput processing capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables efficient intracellular delivery of payloads to a large number of cells with minimal impact on cell viability, facilitating high-throughput cellular assays such as drug screening and gene editing.

Implementation Method 1

a filter configured to be placed in fluidic communication with the cell reservoir, the filter comprising a plurality of pores therethrough for perturbing cell membranes of the plurality of cells

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Data Source

PatentUS20250186995A1High-throughput systems for intracellular delivery and components and uses thereof
Publication Date: 2025.06.12 PORTAL BIOTECHNOLOGIES INC
  • US20250186995A1 patent drawing
  • US20250186995A1 patent drawing
  • US20250186995A1 patent drawing

AI summary

The present disclosure, in some aspects, is directed to high-throughput systems, and methods of use thereof, for intracellular delivery of one or more payloads to separate cell samples. For example, in certain aspects, provided is a high-throughput liquid handler configured for distribution of mechanically perturbed cells in formats suitable for high-throughput cellular assays. In certain other aspects, the present disclosure is directed to components of said high-throughput systems, e.g., liquid handlers and cartridges comprising a filter comprising a plurality of pores therethrough for perturbing cell membranes, and uses of said high-throughput systems.