Porous Graphene Cathode Coating for Higher-Density Li-Ion Batteries

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Solution Overview

Problem

Existing positive electrode active materials in lithium batteries face challenges in promoting lithium mobility and achieving high energy density due to the limitations of conductive materials like carbon black, which are inefficient in connecting electrodes and reducing volumetric energy density.

Innovation Solution

Incorporating a coating layer of porous graphene on the surface of lithium transition metal composite oxide particles to enhance lithium mobility and reduce the need for additional conductive materials, thereby improving electrode performance and energy density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If carbon black is used as conductive material to connect electrodes, then electrical conductivity is improved, but volumetric energy density deteriorates due to occupying valuable electrode volume

Engineering Contradiction:
Improveelectrical conductivityVSAvoidvolumetric energy density
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The patent applies porous graphene as a coating layer on the positive electrode active material particles. The porous structure provides three-dimensional conductive networks that efficiently connect electrode particles while occupying minimal volume. The pores within the graphene structure allow lithium ion transport pathways, maintaining electrical conductivity without sacrificing volumetric energy density as conventional carbon black would.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent creates a composite structure by coating porous graphene on the surface of lithium transition metal oxide particles. This composite approach combines the high capacity of lithium transition metal oxides with the superior conductivity and porous structure of graphene, achieving both excellent electrical conductivity and high volumetric energy density that neither material could achieve alone.

Inventive Principle:
Principle #40Composite materials

2Speed

If conventional conductive materials are used to promote lithium mobility, then lithium movement is partially improved, but electrode performance deteriorates due to insufficient conductivity and high volume occupation

Engineering Contradiction:
Improvelithium movement speedVSAvoidelectrode performance
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The porous graphene coating provides dual functionality: the porous structure creates efficient lithium ion diffusion pathways that accelerate lithium movement speed, while the graphene itself provides superior electrical conductivity. This resolves the contradiction by achieving both fast lithium transport and high electrode performance without the volume penalty of conventional conductive additives.

Inventive Principle:
Principle #31Porous materials

3Volume of stationary object

If electrode density is increased to improve energy density per volume, then volumetric energy density is improved, but lithium mobility deteriorates due to reduced ion transport pathways

Engineering Contradiction:
Improveenergy density per volumeVSAvoidlithium mobility
Core Design Contradiction:
Volume of stationary objectVSSpeed

Solution Approach 1:

The porous graphene coating maintains lithium mobility even at high electrode densities by providing dedicated porous channels for lithium ion transport. The three-dimensional porous network allows ions to move efficiently through the dense electrode structure, resolving the contradiction between high volumetric energy density and maintained lithium mobility.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The porous graphene structure introduces a three-dimensional conductive and ion-transport network on the particle surface, transforming the traditional two-dimensional contact interfaces into multi-dimensional pathways. This dimensional enhancement allows simultaneous achievement of high density and high mobility by utilizing spatial efficiency of the porous structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of porous graphene as a coating layer enhances lithium ion movement, reduces the amount of conductive materials required, and increases the energy density and electrode performance of lithium batteries.

Implementation Method 1

a coating layer located on a surface of the particles and including porous graphene

Methodology Applied
Scientific EffectPorosity: Porosity

Data Source

PatentEP4579785A1Positive electrode active materials, preparation methods thereof, positive electrodes, and rechargeable lithium batteries
Publication Date: 2025.07.02 SAMSUNG SDI CO LTD
  • EP4579785A1 patent drawingFigure 1
  • EP4579785A1 patent drawingFigure 2~3
  • EP4579785A1 patent drawingFigure 4~5

AI summary

Embodiments of the disclosure include a positive electrode active material, a method of preparing the same, a positive electrode, and a rechargeable lithium battery, the positive electrode active material including particles including a lithium transition metal composite oxide, and a coating layer located on a surface of the particles and including porous graphene.