Porous Interbody Endcap for Bone Graft Containment

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Solution Overview

Problem

Current surgical treatments for spinal disorders, such as degenerative disc disease and osteoporosis, often fail to effectively maintain bone graft within the intervertebral disc space, leading to incomplete fusion and instability.

Innovation Solution

An interbody implant system with a mesh cap configuration that allows bone growth while preventing bone graft egress, featuring a snap-fit design and flexible mesh to contain graft material until implantation, ensuring stable integration with vertebral tissue.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the interbody implant uses a solid closure to prevent bone graft egress, then bone graft containment is improved, but bone growth through the implant is blocked

Engineering Contradiction:
Improvebone graft containmentVSAvoidbone growth capability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The endcap is designed with a porous structure that allows bone growth through the material while the thickness of the porous endcap resists and prevents egress of bone graft from the cavity. The porous configuration enables bone ingrowth while maintaining graft containment through the thickness of the endcap.

Inventive Principle:
Principle #31Porous materials

2Stability of the object's composition

If the interbody implant uses a mesh cap design, then bone growth is permitted, but bone graft egress may occur

Engineering Contradiction:
Improvebone growth capabilityVSAvoidbone graft containment
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The endcap features a uniform surface configuration with varying local properties - the thickness provides graft containment while the porous structure allows bone growth. Different regions of the endcap serve different functions: the overall thickness contains graft while localized porous pathways enable bone ingrowth.

Inventive Principle:
Principle #3Local quality

3Reliability

If the endcap thickness is increased to prevent bone graft egress, then bone graft containment is improved, but bone growth capability is reduced

Engineering Contradiction:
Improvebone graft containmentVSAvoidendcap thickness
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

The endcap utilizes a porous structure where the thickness is sufficient to contain bone graft but the porous configuration within that thickness allows bone growth. The porous material enables graft containment through the thickness while providing pathways for bone ingrowth through the same thickness.

Inventive Principle:
Principle #31Porous materials

Data Source

PatentUS10092412B2Interbody implant system and method
Publication Date: 2018.10.09 WARSAW ORTHOPEDIC INC
  • US10092412B2 patent drawing
  • US10092412B2 patent drawing
  • US10092412B2 patent drawing

AI summary

An interbody endeap comprises at least one member configured for connection with an interbody implant. The at least one member has a thickness that permits bone growth therethrough and a uniform surface configuration that resists and/or prevents egress of bone graft from a cavity of the interbody implant. Systems and methods are disclosed.