Porous Polymer Interphase for Stable Lithium Metal Anodes

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Solution Overview

Problem

Lithium metal batteries suffer from poor cycling stability, dendrite formation, and mechanical degradation due to uneven lithium deposition and volume changes, limiting their application in high-current density and rapid charge-discharge conditions.

Innovation Solution

A 3D porous polymer film with specific porosity, thickness, and mechanical properties is applied to the lithium metal anode to redistribute lithium-ion flux, trap SEI components, and accommodate volume changes, enhancing uniform deposition and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional lithium metal anodes are used, then high theoretical specific capacity and low electrochemical potential are achieved, but poor cycling stability and dendrite formation occur

Engineering Contradiction:
Improvetheoretical specific capacityVSAvoidcycling stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A porous film is introduced as an intermediary layer between the lithium metal anode and electrolyte. This film mediates the interaction by providing a structured interface that guides uniform lithium deposition while maintaining high capacity utilization, thus resolving the contradiction between high capacity and cycling stability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention employs a porous film with controlled pore size and distribution. The porous structure allows efficient lithium ion transport while providing nucleation sites for uniform deposition, preventing dendrite formation and enhancing cycling stability without sacrificing capacity

Inventive Principle:
Principle #31Porous materials

2Productivity

If high current densities are applied, then rapid charge-discharge performance is improved, but uneven lithium deposition and dendrite formation increase

Engineering Contradiction:
Improvecharge-discharge rateVSAvoiduniformity of lithium deposition
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The porous film creates locally optimized deposition sites through its pore structure. Each pore acts as a localized region with enhanced ion flux distribution, ensuring uniform lithium deposition even under high current density conditions by providing distributed nucleation sites throughout the electrode surface

Inventive Principle:
Principle #3Local quality

3Quantity of substance

If lithium metal anodes are used, then high energy density is achieved, but mechanical degradation and loss of electrical contact occur due to volume changes

Engineering Contradiction:
Improveenergy densityVSAvoidmechanical integrity
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The porous film acts as a flexible protective shell that conforms to the lithium metal surface. This thin film structure accommodates volume changes during cycling while maintaining continuous electrical contact and preventing mechanical degradation of the underlying lithium metal

Inventive Principle:
Principle #30Flexible shells and thin films

4Duration of action of stationary object

If a porous film is added to improve cycling performance, then cycle life is extended, but device complexity increases

Engineering Contradiction:
Improvecycle lifeVSAvoidstructure complexity
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The porous film provides multiple functions (ion transport, deposition guidance, mechanical protection) through a single material component. The porous structure itself, rather than complex multi-layer assemblies, delivers the desired performance enhancement while keeping the overall device structure relatively simple

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The film achieves at least 90% discharge capacity retention after 500 cycles at 1C, suppressing dendrite growth and maintaining interfacial integrity, thus improving cycle life and safety.

Implementation Method 1

forming the cycling performance-enhancing porous film by a phase separation technique followed by subsequent drying

Methodology Applied
Scientific EffectPhase separation:

Implementation Method 2

the cycling performance-enhancing porous polymer film is configured to trap detached or dislodged components of the solid electrolyte interphase (SEI) that form during battery cycling

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS20260011743A1Surface structured interphase based on phase separation porous film for stable lithium metal anode
Publication Date: 2026.01.08 HONG KONG APPLIED SCI & TECH RES INST
  • US20260011743A1 patent drawing
  • US20260011743A1 patent drawing
  • US20260011743A1 patent drawing

AI summary

A rechargeable lithium metal battery is provided, including a lithium metal negative electrode, a positive electrode, an electrolyte, a separator, and a cycling performance-enhancing porous polymer film disposed on the lithium metal electrode. The porous polymer film includes polar functional groups and is configured to trap the solid electrolyte interphase (SEI) components formed during battery cycling and retain them within its porous structure for reuse in subsequent cycles. The porous polymer film stabilizes the SEI and enhances cycling performance, enabling the battery to retain at least 90% of its discharge capacity after 500 charge-discharge cycles at a rate of 1C.