Porous Layer Anti-Reflection for Flat Panel Displays

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Solution Overview

Problem

Flat panel display apparatuses face reduced visibility due to strong outdoor or indoor light, as conventional solutions like film-type polarized plates block desired light and reduce brightness.

Innovation Solution

A flat panel display apparatus featuring a porous layer that diffusely reflects external light, increasing the viewing angle and extracting light generated from display devices while minimizing reflection, with the porous layer being transparent and having a refractive index similar to the substrate, formed from materials like silicon oxide.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a film type polarized plate is attached to the entire surface to reduce external light reflection, then visibility of images is improved, but brightness of generated light is reduced due to blocked optical path

Engineering Contradiction:
Improveexternal light reflectionVSAvoidbrightness of generated light
Core Design Contradiction:
Object-affected harmful factorsVSIllumination intensity

Solution Approach 1:

The patent applies a porous layer formed on the substrate surface to reduce external light reflection. The porous structure with controlled pore sizes (50-500 nm) creates gradual refractive index transition, enabling anti-reflection effect without blocking the optical path for generated light. This resolves the contradiction by using porous material geometry rather than a dense film to achieve reflection reduction while maintaining light transmission.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The porous layer is formed with varying pore sizes and densities at different locations - larger pores near the surface and smaller pores deeper in the layer. This local variation in pore quality creates an optimized gradient structure that selectively reduces external light reflection while allowing generated light to pass through effectively, addressing both requirements simultaneously.

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If a film type polarized plate is attached to reduce external light reflection, then visibility is improved, but device complexity increases due to additional film attachment

Engineering Contradiction:
Improveexternal light reflectionVSAvoidstructure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The porous layer is integrated directly into the substrate structure during the substrate formation process, merging the anti-reflection function with the substrate itself. This eliminates the need for a separate film attachment step, reducing device complexity while maintaining the reflection reduction effect. The porous structure becomes an inherent part of the substrate rather than an added component.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly enhances image visibility and viewing angle by reducing external light reflection and allowing light from display devices to be transmitted effectively, while maintaining a smooth surface appearance.

Implementation Method 1

the porous layer is adapted to diffusedly reflect external light (to, e.g., reduce the intensity of the external light in a particular direction)

Methodology Applied
Scientific EffectDiffuse reflection: Scattering

Implementation Method 2

the porous layer is further adapted to increase viewing angle of the flat panel display apparatus

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 3

The porous layer may be a transparent layer, the substrate may be transparent, and light generated from the display devices may be extracted out of the flat panel display apparatus through the substrate

Methodology Applied
Scientific EffectLight transmission: Light

Data Source

PatentUS8058799B2Flat panel display apparatus with a porous layer on a substrate
Publication Date: 2011.11.15 SAMSUNG DISPLAY CO LTD
  • US8058799B2 patent drawing
  • US8058799B2 patent drawing
  • US8058799B2 patent drawing

AI summary

A flat panel display apparatus with reduced reflection of external light incident on the flat panel display apparatus. The flat panel display apparatus includes a substrate, a porous layer disposed on the substrate, and a plurality of display devices disposed on the substrate. Here, the porous layer is adapted to diffusedly reflect external light and/or to increase viewing angle of the flat panel display apparatus.