Porous Layered TMD Catalyst via Silica Template for Visible Light Oxidation

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Solution Overview

Problem

Layered transition metal dichalcogenides (TMDs) have limited catalytic performance due to saturated atomic bonds and low exposure of lattice edges, which reduces active sites and photocatalytic activity under visible light irradiation.

Innovation Solution

A method to prepare porous layered TMDs by mixing silica microspheres with a transition metal salt and elemental chalcogen, pressing into tablets, and sintering under hydrogen to create a porous structure with increased lattice edge exposure, enhancing catalytic activity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If TMDs form lamellar topography or curl into nanotube topography to reduce surface energy during crystal growth, then material stability is improved, but lattice edge exposure is reduced

Engineering Contradiction:
Improvematerial stabilityVSAvoidlattice edge exposure
Core Design Contradiction:
Stability of the object's compositionVSArea of stationary object

Solution Approach 1:

The patent introduces a porous structure into the TMD material by incorporating silica microspheres as templates during synthesis. After removing the silica microspheres, a porous architecture with high surface area and exposed lattice edges is formed. This porous structure prevents the material from forming closed lamellar or nanotube topographies, thereby maintaining high lattice edge exposure while ensuring material stability through the controlled porous framework.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

Silica microspheres are used as intermediary template structures during the synthesis process. These microspheres act as sacrificial templates that guide the formation of TMD layers around them. After synthesis, the silica microspheres are removed, leaving behind a porous structure with exposed lattice edges. The intermediary template approach allows control over the final morphology without directly forming the desired structure in one step.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If TMDs form lamellar topography to reduce surface energy, then material stability is improved, but catalytic activity is reduced

Engineering Contradiction:
Improvematerial stabilityVSAvoidcatalytic activity
Core Design Contradiction:
Stability of the object's compositionVSProductivity

Solution Approach 1:

The patent creates a porous TMD structure that prevents the formation of stable but catalytically inactive lamellar topography. The porous architecture with exposed edges provides abundant active sites for catalysis while maintaining structural stability. The high surface area to volume ratio of the porous structure directly enhances catalytic activity compared to closed lamellar forms.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent creates local variations in the TMD structure by exposing lattice edges at specific locations within the porous framework. Rather than forming uniform closed lamellae, the structure develops localized edge sites with high catalytic activity distributed throughout the material. This local quality approach ensures that catalytically active regions are maximized while maintaining overall structural integrity.

Inventive Principle:
Principle #3Local quality

3Stability of the object's composition

If TMDs have saturated atomic bonds, then material stability is improved, but photocatalytic activity under visible light is reduced

Engineering Contradiction:
Improvematerial stabilityVSAvoidphotocatalytic activity
Core Design Contradiction:
Stability of the object's compositionVSProductivity

Solution Approach 1:

The porous structure created by removing silica microspheres exposes lattice edges with unsaturated atomic bonds. These undercoordinated atoms at the edges and pores have different electronic structures compared to bulk atoms, creating states that are more responsive to visible light irradiation. The porous architecture thus provides pathways for visible light activation while maintaining the stability of the bulk TMD structure.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent changes the structural parameters of TMD by creating a porous architecture with exposed edges. This structural modification alters the electronic band structure and creates defect states that enable visible light absorption. The parameter change from closed lamellar to porous open structure transforms the material's optical properties, enabling photocatalytic activity under visible light while preserving structural stability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The porous structure increases active sites and specific surface area, enabling effective catalysis of alcohol oxidation to aldehydes or sulfide oxidation to sulfoxides under visible light, with high catalytic activity and simple preparation steps.

Implementation Method 1

mixing silica microspheres, a transition metal salt and an elemental chalcogen, and pressing to obtain a tablet... sintering the tablet under hydrogen, and removing the silica microspheres to obtain the porous layered TMD

Methodology Applied
Scientific EffectTemplate effect:

Implementation Method 2

sintering the tablet under hydrogen

Methodology Applied
Scientific EffectSintering: Sintering

Implementation Method 3

The porous layered TMD prepared by the method of the present invention has a high lattice edge exposure, which provides more active sites and higher catalytic activity

Methodology Applied
Scientific EffectSurface area enhancement through porous structure: Porosity

Implementation Method 4

the porous layered TMD can effectively catalyze the oxidation of alcohols to aldehydes or sulfides to sulfoxides under visible light irradiation

Methodology Applied
Scientific EffectPhotocatalysis:

Data Source

PatentUS11577228B2Porous layered transition metal dichalcogenide and preparation method and use thereof
Publication Date: 2023.02.14 HANGZHOU NORMAL UNIVERSITY
  • US11577228B2 patent drawing
  • US11577228B2 patent drawing
  • US11577228B2 patent drawing

AI summary

The present invention relates to the field of catalysts, and provides a porous layered transition metal dichalcogenide (TMD) and a preparation method and use thereof. The preparation method includes the following steps: (1) mixing silica microspheres, a transition metal salt and an elemental chalcogen, and pressing to obtain a tablet, the silica microspheres having a same or different particle diameters; and (2) sintering the tablet under hydrogen, and removing the silica microspheres to obtain the porous layered TMD. The porous layered TMD prepared by the method of the present invention has a high lattice edge exposure, which provides more active sites and higher catalytic activity, so the porous layered TMD can effectively catalyze the oxidation of alcohols to aldehydes or sulfides to sulfoxides under visible light irradiation.