Porous Lithium Composite Cathode Material for Stable Battery Cycling

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Solution Overview

Problem

Existing lithium secondary battery technologies require improvement in initial charge and discharge efficiency and cycle characteristics, as current methods do not fully optimize the performance of lithium composite metal compounds used as positive electrode active materials.

Innovation Solution

A lithium composite metal compound represented by the formula Li[Lix(Ni(1-y-z-w)CoyMnzMw]O2, where M represents elements like Mn, Fe, Cu, Ti, Mg, Al, W, B, Mo, Zn, Sn, Zr, Ga, and V, with specific physical properties such as pore volume, pore distribution, and content of lithium carbonate and hydroxide, is developed. This compound is manufactured through a process involving calcination, water washing, and drying under controlled conditions to enhance its performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If fine pores are formed in positive electrode active materials to improve battery performance, then charge and discharge efficiency is improved, but initial charge and discharge efficiency and cycle characteristics deteriorate

Engineering Contradiction:
Improvecharge and discharge efficiencyVSAvoidinitial charge and discharge efficiency and cycle characteristics
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The invention changes the physical and chemical parameters of the positive electrode active material by controlling pore size distribution (15-200 nm), total pore volume (0.02-0.08 mL/g), and surface area (0.5-2.0 m²/g). These parameter optimizations resolve the contradiction by creating a pore structure that enhances charge/discharge efficiency while maintaining cycle stability through controlled pore architecture rather than excessive fine pores

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses composite lithium composite metal oxides with specific compositions (Li[Lix(Ni(1-y-z-w)CoyMnzMw)1-x]O2) that combine multiple metal elements. This composite material approach allows simultaneous optimization of electrochemical performance and structural stability, resolving the contradiction between improved efficiency and maintained reliability

Inventive Principle:
Principle #40Composite materials

2Reliability

If lithium carbonate and lithium hydroxide contents are reduced to improve cycle characteristics, then manufacturing precision and process control complexity increase

Engineering Contradiction:
Improvecycle characteristicsVSAvoidlithium carbonate and hydroxide content control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The invention performs preliminary washing and drying actions before final product formation. The washing step removes lithium carbonate and lithium hydroxide, and the drying step prevents their reformation. This preliminary action approach achieves low impurity content (Li2CO3: 0.01-0.3 mass%, LiOH: 0.01-0.2 mass%) while managing process complexity through structured sequential operations

Inventive Principle:
Principle #10Preliminary action

3Reliability

If washing steps are added to remove lithium carbonate and lithium hydroxide, then cycle characteristics are improved, but manufacturing process complexity increases

Engineering Contradiction:
Improvecycle characteristicsVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention utilizes the porous structure of the positive electrode active material during washing, allowing efficient removal of lithium carbonate and lithium hydroxide through the pore network. This approach achieves effective impurity removal with simplified washing procedures, improving cycle characteristics while controlling process complexity through the material's inherent porous architecture

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The developed lithium composite metal compound exhibits improved initial charge and discharge efficiency and cycle characteristics, leading to higher discharge capacity retention ratios and better thermal stability, thus enhancing the overall performance of lithium secondary batteries.

Implementation Method 1

measurement of nitrogen adsorption and desorption isotherms at a liquid nitrogen temperature

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

a step of calcining a mixture of a lithium compound and a transition metal compound

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 3

a water washing step of removing the lithium compound remaining in the lithium composite metal compound by water washing

Methodology Applied
Scientific EffectWashing:

Implementation Method 4

a step of drying the water-washed lithium composite metal compound

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS11949101B2Lithium composite metal compound, positive electrode active material for lithium secondary battery, positive electrode for lithium secondary battery, lithium secondary battery, and method for manufacturing lithium composite metal compound
Publication Date: 2024.04.02 SUMITOMO METAL MINING CO LTD
  • US11949101B2 patent drawing
  • US11949101B2 patent drawing
  • US11949101B2 patent drawing

AI summary

Provided are a lithium composite metal compound having excellent cycle characteristics in the case of being used as battery materials, a positive electrode active material for a lithium secondary battery using the same, a positive electrode using the same, and a lithium secondary battery using the same. The lithium composite metal compound is represented by Composition Formula (I), in which physical property values of pores that are obtained from measurement of nitrogen adsorption and desorption isotherms at a liquid nitrogen temperature satisfy requirements (1) and (2).