Porous Lithium Metal Oxide Cathode for High Power Density

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Solution Overview

Problem

Lithium alloy oxide cathodal materials in lithium cells have low conductivity and insufficient potential during high current discharging, limiting their charge/discharge ability and lifespan, making them unsuitable for higher powered applications.

Innovation Solution

A porous lithium metal oxide microparticle cathodal material is developed, comprising a plurality of nanoparticles with a first conductive layer, a second conductive layer forming a three-dimensional network, and conductive fibers, fabricated using a method involving mixed powders of lithium, phosphate, and iron ion precursors, along with conductive carbon and a binder.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If lithium alloy oxide cathodal material is used in lithium cells, then the cell can provide high power density for 3C products, but the material has low conductivity and insufficient potential during high current discharging, degrading charge/discharge ability and product lifespan

Engineering Contradiction:
Improvepower densityVSAvoidcharge/discharge ability and lifespan
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent employs porous lithium metal oxide microparticles with a porous internal structure. The porosity increases the surface area and provides pathways for ion transport, improving conductivity and charge/discharge performance while maintaining high power density capability.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent creates a composite structure by coating lithium metal oxide nanoparticles with conductive materials (such as carbon or metal oxides). This composite approach enhances the electrical conductivity of the cathodal material, enabling high current discharge performance and extending cell lifespan.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If conventional lithium alloy oxide cathodal material is used, then the structure is simple and manufacturing is easy, but the conductivity is low and potential is insufficient during high current operations

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidconductivity and potential
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies conductive coatings to the lithium metal oxide nanoparticles before assembling the cathode structure. This preliminary action of pre-coating ensures that the material has sufficient conductivity from the outset, enabling high current performance without complicating the overall manufacturing process.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances electron and ion conductivity, improving charge/discharge performance and extending the lifespan of lithium secondary cells, enabling their use in higher powered applications.

Implementation Method 1

a second conductive layer covering at least a surface of one of the lithium metal oxide nanoparticles contacting the first conductive layer and forming a three-dimensional conductive network between the lithium metal oxide nanoparticles

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

a pore defined by connecting the lithium metal oxide nanoparticles

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Data Source

PatentUS8986890B2Cathodal materials for lithium cells
Publication Date: 2015.03.24 HCM CO LTD
  • US8986890B2 patent drawing
  • US8986890B2 patent drawing
  • US8986890B2 patent drawing

AI summary

A cathodal material for lithium cells comprises a porous lithium oxide microparticle is provided. The porous lithium oxide microparticle comprises a plurality of porous lithium oxide nanoparticles formed with a first conductive layer therein, a pore defined by connecting the lithium oxide nanoparticles, a second conductive layer covering at least a surface of one of the lithium oxide nanoparticles contacting the first conductive layer and forming a three-dimensional conductive network between the lithium oxide nanoparticles, and a conductive fiber connecting with the second conductive layer.