Porous PMMA Space Maintainer for Bone Void Reconstruction

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Solution Overview

Problem

Current methods for treating traumatic bone injuries face challenges with contracture and scarring of soft tissues, delayed bone reconstruction, and complications such as wound infections, especially in hostile wound environments, due to limitations in existing tissue engineering approaches and alloplastic implants like solid PMMA.

Innovation Solution

A bone reconstruction system using a porous polymethylmethacrylate (PMMA) space maintaining composition with an osseous generating construct, allowing for controlled porosity and bioactive factor release, to promote wound healing and tissue regeneration while preventing soft tissue collapse and infection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If solid PMMA is used as a space maintainer, then the space is effectively maintained and the implant is mechanically strong, but wound healing is compromised and infection risk increases

Engineering Contradiction:
Improvemechanical strengthVSAvoidwound healing
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent applies porous PMMA material to replace solid PMMA, creating interconnected pores that allow tissue ingrowth and vascularization. This porous structure maintains mechanical strength while enabling wound healing by facilitating tissue integration and reducing infection risk through tissue penetration.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent uses composite materials combining PMMA with other substances to create a space maintainer that兼具 mechanical strength and biocompatibility. The composite structure allows for both structural support and enhanced wound healing capabilities.

Inventive Principle:
Principle #40Composite materials

2Loss of time

If immediate reconstruction is performed, then treatment time is reduced, but soft tissue contracture and scarring compromise the repair quality

Engineering Contradiction:
Improvetreatment timeVSAvoidrepair quality
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

The patent applies preliminary action by placing a space maintainer immediately after trauma to prevent soft tissue contracture and scarring. This preliminary device maintains the space and prepares the wound bed, allowing for high-quality definitive reconstruction at a later time when soft tissue conditions are optimal.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent segments the reconstruction process into two stages: immediate space maintenance with a porous PMMA device, followed by delayed definitive reconstruction. This segmentation allows each stage to be optimized independently, ensuring both time efficiency and repair quality.

Inventive Principle:
Principle #1Segmentation

3Ease of manufacture

If alloplastic implants are used for space maintenance, then the procedure is simple and familiar to surgeons, but local complications and wound infection rates increase

Engineering Contradiction:
Improvesurgical simplicityVSAvoidinfection rate
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent transforms traditional solid alloplastic PMMA into a porous form that maintains surgical simplicity while dramatically reducing infection rates. The porous structure allows tissue ingrowth, integrating the implant with surrounding tissues and preventing the bacterial accumulation that occurs with solid implants.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively maintains bone voids, promotes soft tissue coverage and healing, and facilitates definitive bone reconstruction by allowing for controlled tissue integration and bioactive factor delivery, reducing infection risks and improving wound healing outcomes.

Implementation Method 1

a space maintaining composition comprising porous polymethylmethacrylate; wherein the porosity of the space maintaining composition is from about 10% to about 50%

Methodology Applied
Scientific EffectPorosity: Porosity

Implementation Method 2

an osseous generating construct comprising a polymethylmethacrylate chamber that comprises one or more osseous generating materials

Methodology Applied
Scientific EffectBone regeneration:

Data Source

PatentUS9532875B2Combined space maintenance and bone regeneration system for the reconstruction of large osseous defects
Publication Date: 2017.01.03 WILLIAM MARCH RICE UNIVERSITY
  • US9532875B2 patent drawing
  • US9532875B2 patent drawing
  • US9532875B2 patent drawing

AI summary

Systems, methods and compositions useful for treatment of traumatic bone injuries are provided. In one embodiment, a bone reconstruction system comprising a space maintaining composition comprising porous polymethylmethacrylate; and an osseous generating construct comprising a polymethylmethacrylate chamber that comprises one or more osseous generating materials is provided. Associated compositions and methods are also provided.