Porous Base Substrate Light Extraction for OLEDs

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Solution Overview

Problem

Organic electroluminescent lighting devices suffer from low light extraction efficiency due to significant light loss as light travels through multiple interfaces, leading to increased power consumption and reduced device lifetime.

Innovation Solution

A light extraction structure with a base substrate having irregularly distributed pores that scatter light, featuring different scattering degrees and surface roughness levels, optimizing transmittance and diffusivity to enhance light extraction efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If light passes through multiple interfaces in a conventional organic electroluminescent lighting device, then light can be emitted to the light extraction surface, but light loss increases and light extraction efficiency decreases

Engineering Contradiction:
Improvelight lossVSAvoidlight extraction efficiency
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent introduces a base substrate with irregularly distributed pores having different diameters (first diameter and second diameter) to create multiple scattering centers. This porous structure scatters light at multiple points within the substrate, increasing the probability of light extraction and reducing light loss through the multiple interfaces that would otherwise be traversed in a conventional planar structure.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent transitions from a conventional two-dimensional planar light extraction interface to a three-dimensional porous structure within the base substrate. By creating pores extending through the substrate thickness with varying diameters, light scattering occurs in multiple spatial dimensions, enhancing light extraction efficiency without requiring light to pass through multiple flat interfaces.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Illumination intensity

If light extraction efficiency is improved using conventional methods, then more light can be emitted, but power consumption increases

Engineering Contradiction:
Improvelight emissionVSAvoidpower consumption
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

The patent changes the physical parameters of the base substrate by introducing pores with specific diameter ranges (first diameter and second diameter) and controlling their irregular distribution. This parameter modification creates optimal light scattering conditions that enhance light extraction efficiency without requiring increased power input, as the scattering structure passively redirects light that would otherwise be lost.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If a uniform pore structure is used in the base substrate, then manufacturing is simplified, but light scattering effectiveness is reduced

Engineering Contradiction:
Improvesubstrate fabricationVSAvoidlight scattering performance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent employs local quality variation by creating pores with different diameters (first diameter and second diameter) distributed irregularly throughout the base substrate. This non-uniform local structure optimizes light scattering at different positions and angles, enhancing overall scattering performance while the fabrication process remains relatively simple through conventional porous formation techniques.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves light extraction efficiency and power efficiency, extending the lifetime of organic electroluminescent lighting devices by achieving high transparency and uniform white lighting effects.

Implementation Method 1

the base substrate scatters the light when the light passes through the base substrate, wherein the scattering includes a first scattering by the pores and a second scattering by at least one of the first surface or the second surface

Methodology Applied
Scientific EffectLight scattering: Scattering

Data Source

PatentUS11233223B2Structure for extracting light and organic electroluminescent lighting device
Publication Date: 2022.01.25 CHEOMDANLAB INC
  • US11233223B2 patent drawing
  • US11233223B2 patent drawing
  • US11233223B2 patent drawing

AI summary

A structure for extracting light, which improves light extraction efficiency by enhancing a scattering effect and improves power efficiency and thus increases the lifetime of an organic electroluminescent lighting device, is provided, and an organic electroluminescent lighting device including the structure for extracting light is also provided.