Port Connector Flow Path Layout for Modular Drug Injection Pumps

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Solution Overview

Problem

Existing insulin pumps face challenges in accommodating changes to specific components due to manufacturing difficulties, necessitating a device that can flexibly adapt to modifications in drug reservoirs and injection assemblies.

Innovation Solution

A port connector is introduced between the drug reservoir and pump assembly, featuring first and second flow paths to facilitate drug delivery, enhancing the versatility of the electroosmotic pump by allowing independent modifications to connection portions without altering the pump assembly's structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the internal structure of insulin injectors is changed to achieve miniaturization and automation, then the convenience for users is improved, but the difficulty of replacing entire assemblies increases

Engineering Contradiction:
Improveflexibility to accommodate component changesVSAvoiddifficulty of replacing entire assembly
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The injection device is divided into independent modules: a pump assembly, a drug reservoir assembly, and an injection assembly. Each module can be manufactured separately and replaced independently, allowing component changes without replacing the entire device. The pump assembly includes a pump body with a pump chamber, while the drug reservoir can be detached and replaced as needed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The pump assembly is designed as a universal platform that can work with different types of drug reservoirs and injection assemblies. The standardized connection interfaces allow the same pump assembly to accommodate various component configurations, enhancing adaptability while maintaining manufacturing efficiency.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Volume of moving object

If the device is miniaturized, then user comfort is improved, but the complexity of internal structure increases

Engineering Contradiction:
Improvedevice sizeVSAvoidinternal structure complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The drug reservoir is positioned within the housing, and the injection assembly is nested within the pump assembly structure. The plunger moves within the pump chamber, and the injection needle is housed within the injection assembly. This nested arrangement minimizes the overall device volume while maintaining functional separation of components.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Reliability

If the pump assembly structure is fixed, then manufacturing stability is improved, but adaptability to component changes deteriorates

Engineering Contradiction:
Improvemanufacturing stabilityVSAvoidability to accommodate component modifications
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The device incorporates detachable and replaceable components including the drug reservoir, injection assembly, and plunger. These dynamic elements can be removed and replaced without affecting the permanent pump body structure, allowing manufacturing stability for the core assembly while enabling flexibility for component updates and variations.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The port connector enhances the versatility of the electroosmotic pump, enabling flexible adaptation to changes in drug reservoirs and injection assemblies, reducing the overall device size and user discomfort while maintaining stability and functionality.

Implementation Method 1

a pump assembly which electrochemically generates positive and negative pressures to suck and discharge the drug from the drug reservoir

Methodology Applied
Scientific EffectElectrochemical pressure generation: Electro-Osmotic Flow

Data Source

PatentEP4699639A1Port connector and drug injection device comprising same
Publication Date: 2026.02.25 CAREMEDI CO LTD
  • EP4699639A1 patent drawingFigure 1
  • EP4699639A1 patent drawingFigure 2
  • EP4699639A1 patent drawingFigure 3

AI summary

A drug injection device according to the present disclosure includes: a housing which includes a lid and a contact surface and in which a mounting space is formed between the lid and the contact surface; a drug reservoir which is disposed in the mounting space and in which a drug is stored; a pump assembly which electrochemically generates positive and negative pressures to suck and discharge the drug from the drug reservoir; a port connector which is disposed between the drug reservoir and the pump assembly and coupled to the drug reservoir and the pump assembly, and provides a first flow path through which the drug sucked from the drug reservoir to the pump assembly moves and a second flow path through which the drug discharged from the pump assembly moves; and an insertion tube coupled to the port connector and configured to inject the drug into a user.