Port Fuel Injection Timing for Vaporization and Valve Protection

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Solution Overview

Problem

Existing engine control devices face challenges in promoting fuel vaporization before ignition while protecting the fuel injection valve from heat damage due to exposure to high-temperature exhaust gas.

Innovation Solution

The engine control device adjusts the timing of the intake and exhaust valves and incorporates a dual fuel injection system, where the main fuel injection valve injects fuel after the exhaust stroke and before the intake valve opens, and the auxiliary fuel injection valve injects directly into the cylinder during the compression stroke, optimizing fuel vaporization and reducing heat exposure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the fuel injection valve is disposed in the intake port to promote fuel vaporization, then fuel vaporization is improved, but the fuel injection valve is exposed to high-temperature exhaust gas causing heat damage

Engineering Contradiction:
Improvefuel vaporization temperatureVSAvoidheat damage to fuel injection valve
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The fuel injection valve injects fuel into the intake port during the exhaust stroke or before the intake stroke, allowing fuel vaporization to occur in advance. This preliminary injection timing enables the fuel to vaporize before entering the cylinder, improving combustion efficiency while reducing the temperature exposure of the injection valve to high-temperature exhaust gases.

Inventive Principle:
Principle #10Preliminary action

2Quantity of substance

If the intake valve opens early to allow more air-fuel mixture into the cylinder, then the air-fuel mixture quantity is improved, but the fuel injection valve is exposed to high-temperature exhaust gas for a longer period

Engineering Contradiction:
Improveair-fuel mixture quantityVSAvoidexposure time of fuel injection valve to high-temperature exhaust gas
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

The system dynamically adjusts the opening and closing timing of the intake and exhaust valves, as well as the fuel injection timing, to optimize the balance between air-fuel mixture quantity and fuel injection valve temperature exposure. By coordinating these timing parameters, the system ensures sufficient air-fuel mixture intake while minimizing the duration of high-temperature exposure to the fuel injection valve.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances fuel vaporization before ignition, mitigates heat damage to the fuel injection valve, and maintains a suitable temperature in the intake pipe for efficient combustion, improving engine performance compared to previous technologies.

Implementation Method 1

exhaust gas supplying means for recirculating an exhaust gas into any intake port other than at least one of the plurality of intake ports for each exhaust stroke

Methodology Applied
Scientific EffectExhaust gas recirculation: Convection

Implementation Method 2

the fuel injection valve is caused to inject the fuel in a period which is: after a piston starts to rise which had been passed through a bottom dead center for the first time after an exhaust stroke is finished

Methodology Applied
Scientific EffectFuel vaporization: Evaporation

Data Source

PatentUS11293369B2Engine control device for port fuel injection during period between start of compression stroke and close of intake valve
Publication Date: 2022.04.05 ASTEMO LTD
  • US11293369B2 patent drawing
  • US11293369B2 patent drawing
  • US11293369B2 patent drawing

AI summary

Provided is an engine control device which controls at least an intake valve, an exhaust valve, and a fuel injection valve injecting a fuel into an intake pipe such that internal EGR is realized, in which timing of opening and closing of the intake valve is set to be later in comparison with a reference operation state which is a first operation state and timing of closing of the exhaust valve is set to be earlier in comparison with the reference operation state, and the fuel injection valve is caused to inject the fuel in a period which is: after a piston starts to rise which had been passed through a bottom dead center for the first time after an exhaust stroke is finished, which is followed by closing of the intake valve; and before the intake valve is opened.