Portable air cooler

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Solution Overview

Problem

Portable electronic equipment generates substantial heat, which can lead to premature shutdown or damage when used in high-temperature environments, as ambient temperatures in deserts and tropical climates often exceed the cooling capacity of these devices.

Innovation Solution

A portable air cooler designed as a storage chest for ice cubes or dry ice, which uses air intake vents and a baffle to force air through chilled materials, cooling it before exhausting it to cool heat-emitting electronic devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If ambient air is used for cooling electronic devices, then the cooling system is simple and portable, but the cooling effectiveness is insufficient in high-temperature environments

Engineering Contradiction:
Improvecooling effectivenessVSAvoidcooling system complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by pre-cooling air using ice or refrigerated materials before the air reaches the electronic device. The air is cooled in advance within the container, allowing the device to operate in hot environments without requiring a complex active cooling system.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses ice or refrigerated materials as an intermediary substance to transfer heat from the air to the cooling medium. This intermediary enables heat exchange between the ambient air and the cooling system, improving cooling effectiveness without directly complexifying the device structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If ice or refrigerated materials are used to cool air, then air temperature is reduced below ambient, but water droplets may contaminate the electronic device

Engineering Contradiction:
Improveair temperatureVSAvoidwater contamination
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The patent extracts or removes water droplets from the cooled air stream before the air contacts the electronic device. This is achieved through drainage mechanisms that separate liquid water from the air flow, preventing contamination while maintaining the cooling effect.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent uses disposable or replaceable ice packs or refrigerated materials that can be replaced when melted. These consumable cooling elements provide continuous cooling capability while their temporary nature simplifies the design by eliminating the need for complex water management systems.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Temperature

If air is drawn directly from the environment, then the cooling system remains portable and simple, but cooling capacity is insufficient when ambient temperature exceeds device operating limits

Engineering Contradiction:
Improveair intake temperatureVSAvoidcooling system structure
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent merges the cooling function with the device housing by integrating ice compartments, air channels, and cooling elements directly into the device structure. This combination provides enhanced cooling capability while maintaining portability and avoiding separate complex cooling systems.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent exploits the phase transition of ice melting to absorb heat from the air and cooling medium. This phase change provides continuous cooling capacity as ice transitions from solid to liquid, enabling the system to maintain low temperatures without requiring complex active refrigeration.

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively cools electronic devices in high-temperature environments by providing air cooled below ambient temperature, thereby preventing damage and extending the service life of the devices.

Implementation Method 1

Phase changes of materials such as melting of ice, evaporation of water, or sublimation of dry ice (solid carbon dioxide) may be used effectively to cool air to temperatures substantially below ambient temperature

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 2

melting of ice

Methodology Applied
Scientific EffectMelting: Melting

Implementation Method 3

sublimation of dry ice (solid carbon dioxide)

Methodology Applied
Scientific EffectSublimation: Sublimation

Implementation Method 4

a baffle which forces air through chilled materials, cooling it before exhausting it

Methodology Applied
Scientific EffectForced convection: Forced Convection

Implementation Method 5

a baffle which forces air through chilled materials, cooling it before exhausting it

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS12289859B2Portable air cooler
Publication Date: 2025.04.29 ROSALES STEVEN R
  • US12289859B2 patent drawing
  • US12289859B2 patent drawing
  • US12289859B2 patent drawing

AI summary

A portable air cooler is fashioned as a storage chest for ice cubes, dry ice, or other pre-chilled articles such as reusable freezable blocks. Sidewalls of the chest include air intakes, and a baffle forces intake air to pass by or through the chilled articles to that the air is cooled by heat exchange. Fans in the chest lid exhaust the cooled air, which may be used to cool waste heat from a heat-producing device lain atop the chest. The lid also includes stand-offs to allow airflow under the device being cooled, and guardrails help maintain the device in position over the fans providing cooling air and prevent the device from being casually knocked off the top of the lid of the chest.