Portable Area Light Structure for Daisy-Chained Power Reliability

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Solution Overview

Problem

Existing portable area lights do not effectively address the need for reliable, efficient, and versatile lighting solutions for workers in various tasks, particularly in indoor settings where energy efficiency and ease of use are crucial.

Innovation Solution

A portable area light design featuring an upper and lower compartment with a lamp, heat sinks for heat dissipation, a cage for protection, and connectors for cable integration, allowing for daisy-chaining and secure power supply, along with a handle for ease of transport and a switch for control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If portable area lights are designed with integrated compartments and connectors for reliable power supply, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improvepower supply reliabilityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The light fixture is divided into distinct compartments (upper compartment with opening for connector, lower compartment with connector block) that can be separately manufactured and assembled. This segmentation allows each component to be optimized independently while maintaining overall reliability through modular integration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connector block is nested within the lower compartment, and the handle is integrated into the overall structure. This nesting approach reduces the total number of external components while maintaining functional reliability, effectively managing complexity through compact integration.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Temperature

If heat sinks are added for heat dissipation, then thermal management is improved, but device complexity increases

Engineering Contradiction:
Improveheat dissipationVSAvoidstructure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The heat sinks are merged with the lamp housing structure rather than being separate add-on components. This integration allows thermal management functionality to be achieved without increasing overall device complexity, as the heat dissipation features are incorporated into existing structural elements.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If connectors and cables are integrated for daisy-chaining, then versatility is improved, but device complexity increases

Engineering Contradiction:
Improvedaisy-chaining capabilityVSAvoidelectrical integration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The connector block with multiple conductor connections provides universal interfaces that can accommodate different cable configurations and daisy-chaining arrangements. This multi-functional connector design enables versatile applications while managing electrical integration complexity through standardized connection points.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Ease of operation

If a handle is added for ease of transport, then ease of operation is improved, but device complexity increases

Engineering Contradiction:
Improvetransport convenienceVSAvoidstructure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The handle is positioned asymmetrically on the light fixture, optimizing grip ergonomics and transport convenience. This asymmetric placement allows for comfortable handling without requiring complex mechanical structures, achieving ease of operation through simple geometric design.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides reliable, energy-efficient, and versatile lighting that can be easily transported and set up, with the ability to connect multiple lights and withstand various environmental conditions, enhancing task performance and safety.

Implementation Method 1

heat sinks for heat dissipation

Methodology Applied
Scientific EffectHeat dissipation: Heat Sink

Data Source

PatentUS12498110B2Area light
Publication Date: 2025.12.16 SOUTHWIRE CO LLC
  • US12498110B2 patent drawing
  • US12498110B2 patent drawing
  • US12498110B2 patent drawing

AI summary

An area light may be provided. The area light may comprise an upper compartment, a lower compartment, and a lamp. The upper compartment may comprise an opening configured to receive a connector that may be configured to receive a cable. The lower compartment may be attached to the upper compartment. The lower compartment may comprise a connector block configured to receive conductors of the cable that supply electrical power. The lamp may be connected to the lower compartment. The lamp may be configured to receive the electrical power from the block.