Portable Autopilot Weight Actuator for Aircraft Control Wheel

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Solution Overview

Problem

Existing aircraft without autopilot systems face high costs for upgrading due to extensive installation and FAA certification requirements, and existing portable autopilot systems have issues with excessive moving parts, difficult mounting, and the need to remove cockpit components.

Innovation Solution

A portable autopilot device with a base for temporary attachment to the aircraft control wheel, using a weight actuated by a controller to bank the aircraft along a desired flight path, allowing for easy installation, override, and full control wheel motion without requiring tools or removal of existing components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If a traditional autopilot system is installed in an existing aircraft, then the aircraft gains automated flight control capability, but the installation cost and complexity become prohibitive due to extensive installation and FAA certification requirements

Engineering Contradiction:
Improveautomated flight control capabilityVSAvoidinstallation and certification complexity
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The autopilot system is divided into separate modular components: a control wheel interface unit, a flight control computer, and an actuator system. This segmentation allows the system to be installed incrementally without requiring complete system replacement or extensive certification of the entire autopilot system at once.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an intermediary control wheel interface unit that connects between the existing aircraft controls and the flight control computer. This intermediary device allows the system to interface with legacy aircraft systems without requiring direct integration into the aircraft's primary flight control system, thereby reducing certification complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If existing portable autopilot systems are used, then installation is simpler, but the systems have excessive moving parts and are difficult to mount and remove from the aircraft

Engineering Contradiction:
Improveinstallation simplicityVSAvoidnumber of moving parts
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent extracts the essential autopilot function into a single integrated control unit that mounts directly to the control wheel. By taking out only the necessary control interface and integrating it with a compact actuator system, the design eliminates excessive moving parts while maintaining installation simplicity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The control wheel interface, actuator mounting, and flight control electronics are merged into a single integrated unit. This consolidation reduces the number of separate components and moving parts while simplifying the mounting process to a single location on the control wheel.

Inventive Principle:
Principle #5Merging (Combining)

3Extent of automation

If portable autopilot systems are installed, then automated control is achieved, but the systems require removal of existing cockpit components for installation

Engineering Contradiction:
Improveautomated flight controlVSAvoidinstallation ease
Core Design Contradiction:
Extent of automationVSEase of operation

Solution Approach 1:

The system is segmented into a self-contained control unit that interfaces with the control wheel without requiring removal of existing cockpit components. The unit mounts externally or attaches to existing structures, preserving the original cockpit configuration while adding automated control capability.

Inventive Principle:
Principle #1Segmentation

4Device complexity

If a portable autopilot device is designed with fewer moving parts, then the system becomes simpler to maintain, but the device may have reduced functionality or control precision

Engineering Contradiction:
Improvenumber of moving partsVSAvoidcontrol precision
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent replaces complex mechanical linkages with an electrical actuator system controlled by a flight control computer. This substitution reduces moving parts while maintaining or improving control precision through electronic control algorithms that can provide precise, repeatable control inputs without the mechanical wear and play inherent in linkages.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides a low-cost, easy-to-install autopilot solution with fewer moving parts, avoiding extensive installation and FAA certification, while allowing pilot override and full control wheel motion, effectively navigating aircraft along desired paths and compensating for wind perturbations.

Implementation Method 1

When the weight is in the center position, the base has a center-of-gravity vertically aligned with the neutral position of the control wheel of the aircraft. When the weight is left of the center position, the base has a center-of-gravity that imparts a leftward rotational moment to the control wheel of the aircraft.

Methodology Applied
Scientific EffectGravitation: Gravitation

Data Source

PatentUS11679868B1Portable autopilot
Publication Date: 2023.06.20 GEORGESCU RADU A
  • US11679868B1 patent drawing
  • US11679868B1 patent drawing
  • US11679868B1 patent drawing

AI summary

An autopilot device for attaching to and exerting forces upon a control wheel of an aircraft includes an actuator fixed with a base, the actuator adapted to move a weight between a left-most position, a center position, and a right-most position. When the weight is in the center position, the base has a center-of-gravity vertically aligned with the rotational axis of the control wheel. When the weight is left or right of the center position, the weight causes a left or right rotational moment on the control wheel, respectively. A controller is connected with the actuator and a power source and is adapted to detect flight parameters including an aircraft orientation, an aircraft heading, and a desired flight path. The controller applies power from the power source to the actuator to move the actuator and weight, thereby causing the aircraft to intercept and track the desired flight path.