Portable Second Battery Switching for Cold-Start EV Power Saving

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Solution Overview

Problem

Battery electric vehicles often face high power consumption due to the need to warm up batteries at low temperatures during system startup.

Innovation Solution

The vehicle incorporates a detachable portable second battery and a control device that manages power connections between the first battery, second battery, and electric device, prioritizing the use of the second battery when its temperature is within an allowable range to reduce the need for battery warming.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the battery is warmed up using the electric device at system startup, then the battery temperature increases to usable range, but power consumption increases significantly

Engineering Contradiction:
Improvebattery temperatureVSAvoidpower consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The second battery is pre-charged and pre-heated outside the vehicle, so that when the vehicle starts, the battery is already at a usable temperature range, eliminating the need for warming up at startup and reducing power consumption

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the battery is warmed up frequently at low temperatures, then the battery can operate at usable temperature, but the frequency of warming up increases power consumption

Engineering Contradiction:
Improvebattery operabilityVSAvoidpower consumption for warming up
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The battery is pre-heated before installation in the vehicle, ensuring it is already at a usable temperature. This preliminary action prevents the need for frequent warming up operations, thereby maintaining reliability while reducing energy consumption

Inventive Principle:
Principle #10Preliminary action

3Use of energy by moving object

If a detachable portable second battery is added to the system, then power consumption for warming up is reduced, but device complexity increases

Engineering Contradiction:
Improvepower consumption for warming upVSAvoidbattery system complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The battery system is divided into two independent parts: a first battery for vehicle operation and a second portable battery for pre-charging and pre-heating. This segmentation allows the portable battery to be handled separately, reducing the warming up power consumption of the vehicle's main battery system

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces power consumption for warming up the first battery by preferentially using the second battery at suitable temperatures, thereby improving the vehicle's energy efficiency and reducing startup time.

Implementation Method 1

a detachable portable second battery; a control device that controls the first and second connecting and disconnecting devices... in such a manner that the second battery is preferentially connected to the power line over the first battery when a temperature of the second battery is within an allowable temperature range

Methodology Applied
Scientific EffectBattery (electricity): Battery (electricity)

Implementation Method 2

the electric device is operated to warm up the battery by the heat generated by the internal resistance of the battery

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS20250145051A1Battery electric vehicle
Publication Date: 2025.05.08 TOYOTA JIDOSHA KK
  • US20250145051A1 patent drawing
  • US20250145051A1 patent drawing
  • US20250145051A1 patent drawing

AI summary

A battery electric vehicle includes: a traction motor; an inverter driving the motor; a first battery; an electric device running on electric power from the first battery; a detachable portable second battery; a first connecting and disconnecting device connecting and disconnecting a power line connected to the inverter and the first battery to and from each other; a second connecting and disconnecting device connecting and disconnecting the power line and the second battery to and from each other; and a control device controlling the first connecting and disconnecting device and the second connecting and disconnecting device. When a system startup instruction is given, the control device controls the first and second connecting and disconnecting devices so that the second battery is preferentially connected to the power line over the first battery when a temperature of the second battery is within an allowable temperature range of the second battery.