Portable Carbon Sensor Merging Optical and Thermal Detection

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Solution Overview

Problem

Current devices lack the capability to simultaneously measure black carbon, brown carbon, and CO2 levels in air, along with total carbon and aerosol angstrom coefficient, in real-time, at a low cost, with a small form factor, and low maintenance, while also calculating fuel-based black carbon emission rates from nearby sources.

Innovation Solution

A portable device that includes an air inlet, fibrous filters, light sources, light detectors, heating elements, and a CO2 detector, capable of measuring particle phase carbonaceous components and calculating the aerosol angstrom coefficient, with features like temperature and humidity sensors, wireless data transmission, and thermal regeneration of filters to minimize maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple measurement functions are integrated into a single device, then measurement capability is improved, but device complexity increases

Engineering Contradiction:
Improvemeasurement capabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines multiple measurement functions (black carbon, brown carbon, CO2, total carbon, organic carbon measurement) and aerosol angstrom coefficient calculation into a single integrated device. The device merges optical measurement systems, thermal oxidation systems, and detection systems into one compact unit that performs all measurements simultaneously, eliminating the need for multiple separate instruments.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The device is designed as a universal measurement platform that can simultaneously measure multiple carbon components and CO2 concentrations. The single device performs diverse functions including optical absorption measurement, thermal oxidation, and gas detection, making it a multi-functional instrument for comprehensive air quality monitoring.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If real-time measurement of multiple carbon components is achieved, then measurement speed is improved, but device complexity increases

Engineering Contradiction:
Improvemeasurement speedVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The device enables continuous real-time measurement of multiple carbon components and CO2 simultaneously. The thermal oxidation system continuously converts carbon particles to CO2 while the optical measurement system continuously monitors absorption, and the detection system continuously records concentrations. This continuous operation allows real-time calculation of aerosol angstrom coefficient and emission rates without interruption.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The patent employs rapid thermal oxidation processes that quickly convert carbon particles to CO2 within seconds. The heated oxidation catalyst rapidly oxidizes organic carbon and black carbon, enabling fast measurement cycles. This rapid processing allows the device to measure multiple components in real-time without lengthy measurement delays.

Inventive Principle:
Principle #21Skipping (Rushing through)

3Volume of moving object

If small form factor is achieved, then portability is improved, but device complexity increases

Engineering Contradiction:
Improveform factorVSAvoiddevice complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The device uses a nested configuration where the heated oxidation catalyst is positioned within or adjacent to the optical measurement chamber, and the CO2 detector is integrated into the same housing. The thermal oxidation system is compacted to fit within the optical measurement volume, creating a nested arrangement that minimizes overall device volume while maintaining all required functions.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent transitions from traditional three-dimensional bulky instrument design to a flattened, two-dimensional compact form factor. The optical measurement path and thermal oxidation chamber are arranged in a planar configuration that reduces depth and volume. This dimensional reorganization allows the device to maintain full functionality while achieving a small form factor suitable for portable applications.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Use of energy by moving object

If low power consumption is achieved, then energy efficiency is improved, but measurement capability may be reduced

Engineering Contradiction:
Improvepower consumptionVSAvoidmeasurement capability
Core Design Contradiction:
Use of energy by moving objectVSProductivity

Solution Approach 1:

The thermal oxidation system operates periodically rather than continuously, heating the oxidation catalyst at intervals to oxidize accumulated carbon particles. The optical measurement system uses pulsed light sources rather than continuous illumination. This periodic operation significantly reduces average power consumption while maintaining effective measurement capability, as the system achieves complete oxidation and accurate measurement during each cycle without requiring continuous high power input.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables simultaneous, real-time measurement of black carbon, brown carbon, total carbon, and CO2, with low power consumption and minimal human intervention, providing accurate emission rate calculations and improving understanding of climate change and air quality monitoring.

Implementation Method 1

a heated oxidation catalyst... configured to convert the carbonaceous materials to CO2

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

at least one light source... at least one light detector... measures of absorption at two wavelengths

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Data Source

PatentUS11320411B2Air pollution sensor to measure major carbon components in the environment
Publication Date: 2022.05.03 GOVERNMENT OF THE UNITED STATES AS REPRESENTED BY THE ADMINISTATOR OF THE U S ENVIRONMENTAL PROTECTION AGENCY
  • US11320411B2 patent drawing

AI summary

The invention relates to a device for measuring, in near-real-time, the level of black carbon, brown carbon, organic carbon, total carbon and CO2 in air. The device also provides for a direct calculation of aerosol angstrom coefficient as well as estimation of emissions rates of black carbon or brown carbon from nearby combustion sources.