Portable Closed-Loop Cooling System with Dynamic Coolant Flow Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional air conditioning systems are inefficient as they operate to cool the air by the same amount regardless of the temperature difference, leading to unnecessary energy consumption, and are fixed and non-portable, limiting their application and reuse.

Innovation Solution

A portable free cooling temperature conditioning system with a mobile platform and air handling assembly that includes a first cooling coil, pumps, and a controller to manage coolant flow based on temperature differences, allowing for efficient cooling and reusability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional air conditioning units are fixed and integrated into buildings, then they provide stable cooling performance, but they lack portability and reusability

Engineering Contradiction:
Improveportability and reusabilityVSAvoidstable cooling performance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The air conditioning system is divided into separate functional modules including a condenser unit, evaporator unit, control system, and support structure. This segmentation allows the system to be disassembled, transported, and reconfigured for different locations while maintaining reliable cooling performance through standardized connection interfaces

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The portable AC unit incorporates multiple functions including cooling, drainage, and control within a single integrated system. The universal design with standardized components enables the unit to be deployed in various locations and configurations, providing both portability and consistent performance across different applications

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Use of energy by moving object

If the air conditioning unit operates to cool air by the same amount regardless of temperature difference, then it ensures consistent cooling, but it leads to unnecessary energy consumption

Engineering Contradiction:
Improveenergy consumptionVSAvoidconsistent cooling operation
Core Design Contradiction:
Use of energy by moving objectVSEase of operation

Solution Approach 1:

The control system dynamically adjusts the compressor operation and fan speed based on the temperature difference between the current environment and the desired set point. When the temperature difference is small, the system reduces cooling intensity; when the difference is large, it increases cooling capacity, thereby optimizing energy consumption while maintaining effective cooling operation

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Temperature sensors continuously monitor the ambient temperature and provide feedback to the control system. The controller processes this information and adjusts the cooling system operation accordingly, reducing energy consumption when cooling demand is low while ensuring consistent cooling performance when needed

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides efficient cooling by adjusting coolant flow based on temperature differences, reducing energy consumption and enabling portability and reuse, making it suitable for various large spaces and emergency situations.

Implementation Method 1

The return air flows over the first cooling coil to condition the return air to supply air

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Data Source

PatentUS10782034B2System for conditioning an airflow using a portable closed loop cooling system
Publication Date: 2020.09.22 R K IND
  • US10782034B2 patent drawing
  • US10782034B2 patent drawing
  • US10782034B2 patent drawing

AI summary

The present disclosure involves a free cooling temperature conditioning system having an air handling assembly having a first cooling coil. The first cooling coil includes an intake port receiving coolant at a first temperature and further includes an output port for the coolant at a second temperature. The air handing assembly receives return air flow from a space being temperature conditioned, where the return air flows over the first cooling coil to condition the return air to supply air. The air handing assembly delivers the supply air into the space being temperature conditioned. The conditioning system also includes a controller configured to maintain a temperature difference between the second temperature and the first temperature.