Portable Dehumidifier Control Panel with Multi-Color LED Status Bar

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Solution Overview

Problem

Current dehumidifiers are inefficient in dehumidifying air, particularly in fire and flood restoration applications, where quick and effective removal of humidity is necessary.

Innovation Solution

A portable dehumidifier design featuring two microchannel condenser coils in series, a retractable handle for easy transport, and a control panel with an LED status bar for operational monitoring, allowing for efficient dehumidification and improved usability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional dehumidifiers are used, then dehumidification function is provided, but dehumidification efficiency is insufficient

Engineering Contradiction:
Improvedehumidification efficiencyVSAvoiddehumidification performance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The condenser is divided into multiple microchannel condenser coils arranged in series, increasing the total condensing surface area and improving heat exchange efficiency. This segmentation allows for more effective moisture removal from the air stream, directly addressing the insufficient dehumidification efficiency of conventional units.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from conventional single-stage condensation to a multi-stage series arrangement of microchannel coils, adding a dimensional aspect to the heat exchange process. This series configuration creates multiple thermal zones that progressively dehumidify the air, enhancing overall dehumidification performance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If portable dehumidifier is designed for mobility, then transportability is improved, but structural stability may be compromised

Engineering Contradiction:
ImprovetransportabilityVSAvoidstructural stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The handle is designed to be retractable rather than fixed, allowing it to extend during transport for ease of movement and retract during operation for stability. This dynamic adjustment resolves the contradiction between mobility and structural stability by adapting the handle configuration to the operational context.

Inventive Principle:
Principle #15Dynamics

3Volume of moving object

If compact design is implemented, then device size is reduced, but component integration complexity increases

Engineering Contradiction:
Improvedevice sizeVSAvoidcomponent integration
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The handle is nested within the cabinet body when not in use, allowing the portable dehumidifier to maintain a compact form factor while still providing mobility functionality. This nesting approach reduces the external dimensions of the device without sacrificing transportability, effectively resolving the size-complexity trade-off.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The portable dehumidifier provides enhanced efficiency and compactness, enabling effective humidity reduction and easy operation, with the dual condenser coils improving dehumidification performance and the control panel ensuring easy status monitoring.

Implementation Method 1

The airflow flows through the evaporator and the plurality of microchannel condenser coils in order to provide dehumidification to the airflow

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

The airflow flows through the evaporator and the plurality of microchannel condenser coils in order to provide dehumidification to the airflow

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 3

The fan is located adjacent to the airflow outlet and is configured to generate an airflow that flows into the cabinet through the airflow inlet and out of the cabinet through the airflow outlet

Methodology Applied
Scientific EffectMechanical force: Mechanical Force

Data Source

PatentUS10619877B2Control panel for a portable dehumidifier
Publication Date: 2020.04.14 THERMA STOR LLC
  • US10619877B2 patent drawing
  • US10619877B2 patent drawing
  • US10619877B2 patent drawing

AI summary

A portable dehumidifier includes a plurality of microchannel condenser coils, a fan, and a control panel. The fan is located adjacent to an airflow outlet and is configured to generate an airflow that flows into the portable dehumidifier through an airflow inlet and out of the portable dehumidifier through the airflow outlet. The airflow flows through an evaporator and the plurality of microchannel condenser coils in order to provide dehumidification to the airflow. The control panel includes a status bar that is configured to light up in a plurality of colors to permit an operator to view an operational status of the portable dehumidifier.