Portable dehumidifier control system

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Solution Overview

Problem

Current dehumidification systems are inefficient in reducing humidity levels, particularly in fire and flood restoration applications, where they fail to effectively remove water from damaged structures quickly and efficiently.

Innovation Solution

A portable dehumidifier system with a unique arrangement of internal components, including a multi-piece drain pan and advanced control schemes, which enhances water removal capacity, reduces noise, and optimizes energy consumption by adjusting fan speed based on humidity levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If current dehumidification systems are used, then they can remove water from damaged structures, but they are inefficient and fail to quickly reduce humidity levels

Engineering Contradiction:
Improvewater removal capacityVSAvoidtime to reduce humidity levels
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The drain pan is divided into a top piece and a bottom piece with multiple functional zones (collection area, drainage opening, strainer holder). This segmentation allows simultaneous water collection, filtration, and drainage operations, increasing overall water removal efficiency and productivity while reducing the time needed to clear condensed water from the system.

Inventive Principle:
Principle #1Segmentation

2Productivity

If fan speed is increased to improve dehumidification efficiency, then more water is removed from air, but energy consumption increases

Engineering Contradiction:
Improvedehumidification efficiencyVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The control system dynamically adjusts fan speed based on real-time humidity level monitoring. When humidity exceeds the setpoint, the fan operates at high speed to maximize water removal. When humidity reaches acceptable levels, the fan speed is reduced or stopped, minimizing energy consumption. This dynamic operation optimizes the balance between dehumidification productivity and energy usage.

Inventive Principle:
Principle #15Dynamics

3Volume of moving object

If a compact design is used to reduce device size, then portability is improved, but component arrangement becomes more difficult

Engineering Contradiction:
Improvedevice sizeVSAvoidcomponent arrangement
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The drain pan components are nested within the cabinet structure, with the top piece positioned above the bottom piece. The strainer holder is integrated into the top piece, and the drainage opening connects to the bottom piece's drainage hole. This nested arrangement maximizes space utilization, maintaining a compact device volume while organizing components in a logical, manageable sequence that reduces arrangement complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves more efficient dehumidification, reduces noise, and minimizes energy consumption by using a compact design that retains condensed water effectively and adjusts fan speed according to humidity levels, improving overall performance in dehumidification tasks.

Implementation Method 1

an evaporator, a condenser, an air plenum, a fan, a drain pan, a compressor... configured to collect water condensed from the evaporator

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 2

a compressor... The compressor is enabled and the fan is set to a second fan speed

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 3

The fan is configured to generate an airflow that flows into the cabinet through the airflow inlet and out of the cabinet through the airflow outlet

Methodology Applied
Scientific EffectMechanical force: Mechanical Force

Data Source

PatentUS10788230B2Portable dehumidifier control system
Publication Date: 2020.09.29 THERMA STOR LLC
  • US10788230B2 patent drawing
  • US10788230B2 patent drawing
  • US10788230B2 patent drawing

AI summary

A dehumidifier includes an evaporator, a condenser, a fan, and a processor. In response to determining that a measured relative humidity is greater than or equal to a relative humidity set point, the processor sets the dehumidifier to a first operating mode, wherein a compressor is enabled and the fan is set to a first fan speed while in the first operating mode. The processor further determines whether the dehumidifier has been operating in the first operating mode for a predetermined amount of time, and in response, sets the dehumidifier to a second operating mode if the measured relative humidity is still greater than the relative humidity set point, wherein the compressor is enabled and the fan is set to a second fan speed while in the second operating mode. The second fan speed is greater than the first fan speed.