Portable Device Thermal Management via Segmented Housing and Antenna Integration

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Solution Overview

Problem

Conventional electronic device architectures face limitations in performance due to ineffective heat distribution and removal, leading to compromised performance, size, noise levels, and manufacturing costs, as well as restricted functionality and space within the device.

Innovation Solution

The design incorporates a housing with a display assembly, an antenna system including a resonant structure and conductive shunt, and a speaker assembly with a compressible material, allowing for multi-functional components that enhance performance and user experience by optimizing component placement and functionality within the device's internal volume.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional component arrangement is used, then device structure is simple, but heat removal effectiveness deteriorates

Engineering Contradiction:
Improveheat removal effectivenessVSAvoidcomponent arrangement complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The device is divided into distinct thermal zones with separate heating components (display assembly, antenna circuitry) and cooling components (heat sink, thermal interface material). This segmentation allows independent optimization of heat generation and heat dissipation regions, improving thermal management effectiveness without requiring complex integrated solutions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A thermal interface material is introduced as an intermediary between the antenna circuitry and the heat sink. This intermediary component facilitates efficient heat transfer from the antenna circuitry to the heat sink, improving heat removal effectiveness while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Volume of moving object

If component density is increased, then device size is reduced, but heat distribution effectiveness deteriorates

Engineering Contradiction:
Improvedevice sizeVSAvoidheat distribution effectiveness
Core Design Contradiction:
Volume of moving objectVSTemperature

Solution Approach 1:

The patent transitions from two-dimensional component placement to three-dimensional thermal management by stacking components vertically. The display assembly is positioned above the antenna circuitry, which is above the heat sink, creating a vertical thermal pathway that improves heat distribution while maintaining compact device footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

Components are nested in a hierarchical structure where the antenna circuitry is positioned within the vertical space between the display assembly and the heat sink. This nesting arrangement maximizes space utilization, allowing effective heat distribution through the stacked configuration without increasing overall device volume.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Reliability

If conventional antenna design is used, then manufacturing cost is low, but antenna performance deteriorates

Engineering Contradiction:
Improveantenna performanceVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The antenna circuitry is merged with the housing structure, where the housing serves as both a structural component and part of the antenna assembly. This integration improves antenna performance by providing a stable mounting platform and potential ground plane, while simplifying manufacturing by reducing the number of separate components that need to be assembled.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The housing structure serves multiple functions: it provides mechanical support, acts as a mounting platform for the antenna circuitry, and potentially serves as a ground plane or shield for the antenna. This multi-functionality improves antenna performance while avoiding additional manufacturing complexity by utilizing existing structural elements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration maximizes performance and functionality while minimizing undesirable properties such as heat buildup and noise, providing enhanced antenna performance and surround sound capabilities within a compact, durable, and aesthetically appealing device.

Implementation Method 1

a resonant structure including a sheet of conductive material disposed between the housing and the display assembly, the resonant structure electrically coupled to the antenna circuitry

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 2

The shunt can capacitively couple with the antenna circuitry

Methodology Applied
Scientific EffectCapacitive coupling: Capacitance

Implementation Method 3

A compressible material can be disposed on the speaker enclosure

Methodology Applied
Scientific EffectAcoustic absorption: Acoustic Absorption

Data Source

PatentUS11689834B2Portable electronic device
Publication Date: 2023.06.27 APPLE INC
  • US11689834B2 patent drawing
  • US11689834B2 patent drawing
  • US11689834B2 patent drawing

AI summary

A portable electronic device can include a housing defining an aperture and a display positioned in the aperture. The display and the housing can define an internal volume and a speaker assembly can be positioned in the internal volume. The speaker assembly can include a speaker enclosure sealed to the housing within the internal volume, the speaker enclosure and the housing defining a speaker volume, and a speaker module in fluid communication with the speaker volume, the speaker module including a diaphragm positioned at an aperture defined by the speaker volume, the diaphragm defining multiple ridges.