Portable EV Charger System with Parallel Storage Batteries

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing charging systems for electrified vehicles lack efficient and portable solutions for charging traction batteries, especially when external power sources are unavailable or insufficient.

Innovation Solution

A portable charger system comprising two interconnected chargers with storage batteries and electronic conversion modules, allowing for parallel or series connections to adjust and provide electrical energy efficiently to the traction battery, enabling charging of multiple vehicles simultaneously and bi-directional power flow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a single portable charger is used to charge the traction battery, then the device portability is maintained, but the charging power and speed are limited

Engineering Contradiction:
Improvecharging powerVSAvoidcharger system complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent combines multiple portable chargers (first portable charger and second portable charger) into a unified charging system that connects to the same traction battery. Each charger includes a storage battery and electronic conversion module, and they work together to provide combined charging power that exceeds what a single charger could deliver, while maintaining portability through the use of multiple modular units rather than one large complex system.

Inventive Principle:
Principle #5Merging (Combining)

2Productivity

If multiple portable chargers are used to increase charging power, then the charging speed improves, but the system complexity increases

Engineering Contradiction:
Improvecharging speedVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The charging system is segmented into independent modular units (first portable charger with its storage battery and electronic conversion module, second portable charger with its storage battery and electronic conversion module). Each module can function independently but also works cooperatively with others. This segmentation allows the system to achieve higher charging speeds through parallel operation while keeping individual units simple and manageable.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically adjusts the operation of multiple portable chargers based on charging needs. The controllers of each charger can independently manage their storage batteries and electronic conversion modules, allowing flexible configuration where chargers can operate in parallel for maximum power or independently if needed, thus managing system complexity through dynamic adaptability.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If external power sources are used to charge the traction battery, then the charging capability is sufficient, but the portability and availability are reduced

Engineering Contradiction:
Improvecharging availabilityVSAvoidsystem structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The portable chargers are designed as universal charging solutions that can charge traction batteries of electrified vehicles without requiring connection to external power grids or infrastructure. Each portable charger contains its own storage battery and electronic conversion module, making the system self-contained and highly portable while providing full charging capability independent of external power sources.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a flexible and efficient means to charge electrified vehicles' traction batteries using portable chargers, allowing for simultaneous charging of multiple vehicles and enabling bi-directional power flow, enhancing charging capabilities and convenience.

Implementation Method 1

an electronic conversion module configured to adjust parameters of electrical energy received from the storage battery to provide adjusted electrical energy that charges the traction battery

Methodology Applied
Scientific EffectElectrical energy conversion:

Implementation Method 2

The storage batteries of the first and second portable chargers are connected in parallel when charging the traction battery

Methodology Applied
Scientific EffectElectrical connection in parallel: Conduction (electrical)

Data Source

PatentUS10800279B2Portable charging system and charging method
Publication Date: 2020.10.13 FORD GLOBAL TECH LLC
  • US10800279B2 patent drawing
  • US10800279B2 patent drawing
  • US10800279B2 patent drawing

AI summary

An exemplary charging system includes, among other things, a first portable charger that electrically couples to an electrified vehicle to charge a traction battery of the electrified vehicle while a second portable charger is providing electrical energy to charge the traction battery. An exemplary charging method includes, among other things, electrically coupling both a first and a second portable charger to an electrified vehicle to charge a traction battery of the electrified vehicle using electrical energy from both the first and the second portable chargers.