Portable Extension Table Assembly With Integrated Digital Measurement

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Solution Overview

Problem

Power tools used at remote locations, such as jobsites, require portable and versatile table assemblies that can support materials during modification tasks while allowing for precise measurement and adjustment, but existing solutions lack integrated measurement systems and adjustable configurations for optimal functionality.

Innovation Solution

The proposed extension table assemblies feature a frame portion, arm portion, drive system, and measurement system, including a movable carriage, end stop, and alpha-numeric display, allowing for precise material length computation and adjustable support surfaces, enabling efficient material support and measurement during tasks like cutting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a portable table assembly is used at remote locations, then mobility and portability are improved, but measurement precision and adjustment capability deteriorate

Engineering Contradiction:
ImproveportabilityVSAvoidmeasurement precision
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent replaces traditional mechanical measurement systems with electronic sensors and digital display technology. The measurement system includes sensors that detect material dimensions and a digital display that shows measurements, eliminating the need for manual mechanical measuring tools while maintaining portability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The table assembly integrates multiple functions into a single portable unit: it provides structural support for materials, incorporates measurement capabilities through sensors, offers adjustment mechanisms for positioning, and includes digital display functionality. This multi-functional integration resolves the contradiction by combining portability with precise measurement capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If an extension table assembly with measurement system is developed, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvemeasurement precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges the measurement system, display system, and table structure into an integrated assembly. The sensors are mounted on the table structure, and the digital display is incorporated into the same unit, reducing the number of separate components and simplifying the overall system while maintaining measurement precision.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The measurement system automatically detects and displays material dimensions without requiring manual operation. The sensors self-calibrate and the system self-adjusts, reducing the operational complexity for the user while maintaining high measurement precision.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If adjustable legs and hinge mechanism are added for compact storage, then adaptability is improved, but device complexity increases

Engineering Contradiction:
ImproveadaptabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The table assembly is divided into separable components including adjustable legs and a hinge mechanism that allows the table to be folded into compact sections. This segmentation enables easy adjustment and compact storage while keeping each individual component relatively simple in design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The legs and hinge mechanism provide dynamic adjustability, allowing the table configuration to change based on storage or operational needs. The legs can be adjusted to different positions and the hinge allows folding, creating a dynamic system that adapts to different requirements without requiring complex permanent structures.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS8991806B2Extension table assembly for power tools
Publication Date: 2015.03.31 MEYER JOHN MATTHEW
  • US8991806B2 patent drawing
  • US8991806B2 patent drawing
  • US8991806B2 patent drawing

AI summary

An extension table assembly for a power tool having a working surface for supporting a piece of material to be modified, and a working area where the power tool can modify a piece of material. The extension table assembly comprising a frame portion, at least one arm portion, a drive system, and a measurement system.