Portable Vehicle Lift System with Remote Control Station

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Solution Overview

Problem

Existing portable vehicle lifts lack controlled and balanced lifting capabilities, require technicians to be near or under the vehicle, and are not adaptable to commercial vehicle designs, leading to instability and safety concerns.

Innovation Solution

A portable vehicle lift system comprising a front lift, a rear lift, and a control station, with wheeled bases, extensible members, and mechanical locking mechanisms, allowing for controlled lifting and support of vehicles from a safe distance, and adaptable to various vehicle geometries through rotatable engagement members.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a portable vehicle lift is used to provide flexibility in positioning the vehicle, then the adaptability to different service bay configurations is improved, but the lifting control and balance deteriorate

Engineering Contradiction:
Improvepositioning flexibilityVSAvoidlifting control
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system divides the lifting function into separate front and rear lift units, each with independent control. This segmentation allows each unit to be positioned independently for adaptability while maintaining individual control for reliability, resolving the contradiction between positioning flexibility and lifting control.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control system receives feedback from sensors monitoring the position and status of each lift unit, enabling automatic adjustment and balancing. This feedback mechanism ensures that even with independent positioning capability, the lifting operation remains controlled and balanced.

Inventive Principle:
Principle #23Feedback

2Device complexity

If existing portable lifts are used without proper positioning aids, then the device simplicity is improved, but the adaptability to commercial vehicle geometries deteriorates

Engineering Contradiction:
Improvelift structureVSAvoidvehicle geometry adaptability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The engagement members are designed to be rotatable between horizontal and vertical orientations, providing dynamic adaptability to different vehicle geometries. This dynamic adjustment capability allows the same simple lift structure to accommodate various commercial vehicle designs without adding complex positioning aids.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If service technicians position lifts under vehicles manually using spacer blocks, then the ease of operation is improved, but the lifting stability deteriorates

Engineering Contradiction:
Improvelift positioningVSAvoidlift stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The lift units are equipped with automatic positioning capabilities through sensors and control systems that detect vehicle presence and automatically adjust to proper lifting positions. This self-service functionality eliminates the need for manual spacer block placement while maintaining positioning ease, and simultaneously ensures stable lifting through precise automated control.

Inventive Principle:
Principle #25Self-service

4Ease of operation

If technicians must be near or under the vehicle during lifting, then the ease of operation is improved, but the safety deteriorates

Engineering Contradiction:
Improvetechnician proximityVSAvoidtechnician safety
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The system replaces manual mechanical positioning and monitoring with automated control systems, sensors, and electronic monitoring. This substitution allows technicians to operate the lifts from a safe distance while maintaining ease of operation through remote control interfaces, eliminating the safety hazard of being near or under the vehicle during lifting.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS9394147B2Portable indpendent vehicle lift and support system
Publication Date: 2016.07.19 GRAY MFG CO INC
  • US9394147B2 patent drawing
  • US9394147B2 patent drawing
  • US9394147B2 patent drawing

AI summary

An improved vehicle lift system is provided for lifting and supporting a vehicle. The vehicle lift system includes a portable front lift for lifting and supporting a front end of the vehicle, a portable rear lift for lifting and supporting a rear end of the vehicle, and a portable control station for remotely controlling the front lift and the rear lift from a safe and convenient location. The vehicle lift system may include hydraulics, pneumatics, electronics, and/or mechanical linkages for distributing and providing lifting power to the front lift and the rear lift.