Portable Light Molded USB Connector and Flexible Stalk

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Solution Overview

Problem

Rechargeable portable lights often require multiple charging devices and cables due to varying electrical capacities, leading to complexity and inconvenience, and lack a simple, cost-effective solution for direct USB charging and a flexible light direction.

Innovation Solution

A portable light with a molded housing featuring a USB connector integrally molded into the housing, a rechargeable battery, and a flexible stalk for directing the light, allowing direct USB charging and reducing complexity through a single electronic circuit board that provides both the USB connector and light control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple charging devices and cables are used for different electrical capacities, then charging compatibility is improved, but device complexity and inconvenience increase

Engineering Contradiction:
Improvecharging compatibilityVSAvoidnumber of charging devices and cables
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements a universal USB charging interface that can accept standard USB connectors and adapt to different electrical capacities through a single multifunctional charging port. The housing includes a USB connector tray that accommodates various USB connector types, allowing the flashlight to be charged from multiple sources (computers, USB power banks, wall adapters) without requiring separate charging devices for different capacities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Device complexity

If a standardized USB connector is used, then the number of cables needed is reduced, but charging power capacity is limited

Engineering Contradiction:
Improvenumber of cablesVSAvoidcharging power capacity
Core Design Contradiction:
Device complexityVSPower

Solution Approach 1:

The patent employs a dynamic charging system where the USB connector tray can accommodate different USB connector types (standard USB, micro USB, etc.) and the charging circuit dynamically adjusts to handle various power capacities. The housing structure allows the USB connector to be positioned at different locations, enabling flexible connection to different power sources with varying power output capabilities.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If the light head is fixed to the body, then structural simplicity is improved, but light direction control is worsened

Engineering Contradiction:
Improvestructural simplicityVSAvoidlight direction control
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The patent implements a flexible stalk connecting the light head to the body, allowing the light head to be positioned at various angles and directions. The stalk can be bent and adjusted to direct light where needed while maintaining a simple overall structure. This dynamic positioning capability enables users to control light direction without adding complex mechanical adjustment mechanisms.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution simplifies charging by eliminating the need for multiple charging devices and cables, reduces costs, and provides a versatile light direction with the flexible stalk, enhancing usability and convenience.

Implementation Method 1

a first light emitting diode operable in a first operating state for emitting illumination light and operable in a different operating state for providing an indication of charging

Methodology Applied
Scientific EffectLight emitting diode: Light Emitting Diode

Data Source

PatentUS10151433B2Portable light having a molded housing and/or a dual function light source
Publication Date: 2018.12.11 STREAMLIGHT INC
  • US10151433B2 patent drawing
  • US10151433B2 patent drawing
  • US10151433B2 patent drawing

AI summary

A portable light may comprise a light housing having a USB connector tray integrally molded therewith; a light source; a switch for selectively actuating the light source; and a circuit board in the light housing providing electrical contacts of a USB connector, whereby the connector tray and the electrical contacts cooperate to define a USB connector. The light source may operate in a mode wherein it provides illumination light and in a different mode wherein it provides an indication of charging.