Portable Metal Detector with Remote Power Conversion for Low-Noise Sensing

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Solution Overview

Problem

Existing metal detectors face inefficiencies in power supply due to resistance in wired connections between power electronics and coils, leading to degraded coil power supply efficiency and interference with signal reception, especially when adjusting power levels.

Innovation Solution

A portable metal detector design with a power converter remotely located from the detection coil, allowing adjustable voltage adjustment and minimizing electromagnetic interference, using a battery and power converter offset from the coils to reduce signal disturbances.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If power electronics are placed close to the coil to reduce Joule losses, then power supply efficiency is improved, but electromagnetic interference with signal reception increases

Engineering Contradiction:
ImproveJoule lossesVSAvoidelectromagnetic interference
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

The system is divided into two separate units: a detection disc containing the coil and positioned close to the ground for optimal signal reception, and a remote control box housing the power electronics including the switching voltage converter. This spatial segmentation allows the power electronics to be optimized for efficiency while being physically isolated from the sensitive coil to minimize electromagnetic interference with detected signals.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A long wire connection acts as an intermediary between the remote power electronics and the coil, enabling power delivery while providing electromagnetic isolation. The wire serves as a controlled impedance transmission line that delivers power over distance while the remote positioning of power electronics minimizes their electromagnetic interference with the sensitive detection signals.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Power

If excitation current is increased to boost magnetic field power, then detection capability is improved, but power losses and excitation means oversizing increase

Engineering Contradiction:
Improvemagnetic field powerVSAvoidpower losses
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

Instead of increasing excitation current to boost magnetic field power, the invention changes the operating parameter to high excitation voltage using a switching voltage converter in voltage boost configuration. This allows achieving the required magnetic field power while operating at lower currents, thereby reducing Joule losses and avoiding oversizing of the excitation means.

Inventive Principle:
Principle #35Parameter changes

3Power

If switching voltage converter is used to increase excitation voltage, then magnetic field power is improved, but radiated electromagnetic noise increases

Engineering Contradiction:
Improvemagnetic field powerVSAvoidelectromagnetic noise
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The switching voltage converter generating electromagnetic noise is extracted and positioned remotely in the control box, separated from the sensitive coil in the detection disc. This spatial extraction allows the noisy power conversion function to be performed while minimizing its electromagnetic interference with the sensitive signal detection, as the converter is physically removed from the immediate vicinity of the coil.

Inventive Principle:
Principle #2Taking out (Extraction)

4Ease of manufacture

If wired connection is used between control box and coil, then power delivery is simplified, but resistance degrades power supply efficiency

Engineering Contradiction:
Improvepower deliveryVSAvoidJoule losses
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The system dynamically optimizes the trade-off between wired and wireless power delivery by using wired connection for high-power excitation where efficiency is critical, while accepting the resistance limitation as a design constraint that drives the remote positioning of power electronics. The wired connection provides reliable power delivery while the system compensates for resistance losses through optimized power management and remote positioning.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances detection power while maintaining signal integrity by reducing electromagnetic interference and enabling efficient power supply without degrading signal quality.

Implementation Method 1

The electromagnetic coil is configured to generate an electromagnetic field that interacts with metal objects buried in a substrate such as the ground. The electromagnetic field induces electric currents in these metal objects

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a power converter which is electrically connected to the battery, this power converter is configured to produce a direct electric current whose voltage value is modified relative to the voltage value of the current at the terminals of the battery

Methodology Applied
Scientific EffectElectrical energy transformation:

Implementation Method 3

the resistance of a wire is proportional to its length and inversely proportional to its diameter. Thus, a long and small diameter electric wire produces a high resistance which degrades the power supply efficiency of the electromagnetic coil by Joule effect

Methodology Applied
Scientific EffectJoule effect: Joule Heating

Data Source

PatentEP4589343A1Portable metal detector with improved and adjustable sensing power
Publication Date: 2025.07.23 SARL XPLORER
  • EP4589343A1 patent drawingFigure 1~2
  • EP4589343A1 patent drawingFigure 3~4
  • EP4589343A1 patent drawingFigure 5~6

AI summary

The invention relates to a portable metal detector (20) with increased detection power by the addition of a power converter (25). The power converter (25) is remote from the detection disc (22) and in particular from the member for capturing electrical disturbances of the electromagnetic field produced by the transmitting coil(s) (220). This remote location makes it possible in particular to prevent the working frequency of the power converter (25) from producing disturbances in the signal captured by the capture member.