Portable Neck Light With Elastic-Pad Rotating Light Head

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Solution Overview

Problem

Existing neck lights do not provide hands-free illumination with adjustable and secure positioning for workers in low-light conditions, limiting their effectiveness and usability.

Innovation Solution

A portable neck light with a neck band and pivotally coupled light heads that allow continuous rotation and secure positioning through an elastic pad and shaft mechanism, enabling hands-free illumination with adjustable light direction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the light head is fixed to the neck band, then the structure is simple and stable, but the light direction cannot be adjusted

Engineering Contradiction:
Improvelight direction adjustabilityVSAvoidmechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The light head is made movable relative to the neck band through a pivot joint mechanism, allowing it to rotate and adjust its direction dynamically while maintaining structural stability when positioned

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the light head can rotate freely, then the light direction is highly adjustable, but the positioning stability deteriorates

Engineering Contradiction:
Improvelight direction adjustabilityVSAvoidpositioning stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The elastic pad automatically engages with the shaft to provide friction-based positioning, allowing the light head to be held securely at any rotated position without external intervention or complex locking mechanisms

Inventive Principle:
Principle #25Self-service

3Stability of the object's composition

If a locking mechanism is added to secure the light head position, then positioning stability improves, but the device complexity increases

Engineering Contradiction:
Improvepositioning stabilityVSAvoidmechanism complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The elastic pad provides automatic friction-based positioning that self-adjusts to hold the light head at any rotated position, eliminating the need for additional locking mechanisms while maintaining positioning stability

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The neck light provides secure, hands-free illumination with adjustable light direction, enhancing usability and flexibility for workers in low-light environments.

Implementation Method 1

an inner surface of the third opening is configured to engage an outer surface of the shaft to apply a radial holding force on the shaft support the light head in a plurality of positions with respect to the neck band

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS20250251115A1Portable neck light
Publication Date: 2025.08.07 MILWAUKEE ELECTRIC TOOL CORP
  • US20250251115A1 patent drawing
  • US20250251115A1 patent drawing
  • US20250251115A1 patent drawing

AI summary

A portable neck light includes a neck band having an arm extending to a distal end, the distal end defining a rotation axis. A light head is coupled to the distal end of the arm. A shaft is coupled to the light head and the neck band to allow rotation of the light head relative to the neck band about the rotation axis within a rotation plane. The light head is supported for continuous movement within an angular range of motion about the rotation axis.