Portable Organic Solution Production System for On-Farm Mixing

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Solution Overview

Problem

Current methods for producing microbe-rich organic solutions for agriculture are limited by short shelf life and storage temperature requirements, leading to single application constraints and reduced benefits for crops, which complicates farming operations and limits maximum benefit realization.

Innovation Solution

A portable, self-contained organic solution production system that allows on-site production of microbe-rich solutions using a scalable, temperature-controlled unit with raw material tanks, mixing tanks, and a controller for automated production and application, enabling multiple batches throughout the growing season and customizable formulations based on crop and soil conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If organic solutions are manufactured in large factories and transported to farms, then production efficiency is improved, but storage life is limited and storage temperature control is required

Engineering Contradiction:
Improveproduction efficiencyVSAvoidstorage life
Core Design Contradiction:
ProductivityVSDuration of action of stationary object

Solution Approach 1:

The patent divides the organic solution production system into portable, modular components including raw material tanks, mixing tanks, pumps, and control systems that can be transported to and deployed at farm locations. This segmentation allows production to occur on-site rather than requiring centralized factory production and long-term storage of finished products.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system enables farmers to produce their own organic solutions on-site using locally available water and organic materials. The portable production unit serves itself by containing all necessary components (tanks, pumps, mixers, controllers) in a self-contained configuration that requires minimal external infrastructure.

Inventive Principle:
Principle #25Self-service

2Duration of action of moving object

If organic solutions are stored for later application, then application timing flexibility is improved, but storage temperature control complexity increases

Engineering Contradiction:
Improveapplication timing flexibilityVSAvoidstorage temperature control
Core Design Contradiction:
Duration of action of moving objectVSDevice complexity

Solution Approach 1:

The system performs preliminary production of organic solutions at the farm location before they are needed for application. By producing solutions on-demand in portable tanks rather than storing them long-term, the system eliminates the need for complex temperature control infrastructure while maintaining application flexibility.

Inventive Principle:
Principle #10Preliminary action

3Productivity

If concentrated liquid solutions are transported to farms, then transportation efficiency is improved, but mixing and application complexity increases

Engineering Contradiction:
Improvetransportation efficiencyVSAvoidmixing and application
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

Instead of transporting concentrated solutions to farms and requiring on-site mixing with water, the patent inverts the process by transporting a complete portable production system that mixes materials on-site using locally available water. This eliminates the complexity of precise mixing ratios and concentration management at the farm level.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system maximizes the benefits of organic solutions by enabling multiple applications, improving nutrient absorption, reducing chemical fertilizer and pesticide use, and enhancing soil moisture retention, while simplifying farming operations and reducing storage and transportation costs.

Implementation Method 1

producing organic solution at the production site by mixing measured amounts of raw organic material with water in a mixing tank

Methodology Applied
Scientific EffectMixing:

Implementation Method 2

producing microbes in the mixing tank

Methodology Applied
Scientific EffectMicrobial growth: Fermentation

Data Source

PatentUS20240327769A1Organic Solution Production System
Publication Date: 2024.10.03 BERTSCH NATHAN LEE
  • US20240327769A1 patent drawing
  • US20240327769A1 patent drawing

AI summary

An organic solution production system is provided.