Portable Particle Separator with Impedance Detection for Lab Automation

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Solution Overview

Problem

Existing laboratory automation devices face challenges in efficiently separating and handling small particles, such as cells, due to the high cost, bulkiness, and difficulty in integrating cell sorters with complex liquid handling operations, often requiring manual interventions.

Innovation Solution

A modular particle separator for laboratory automation devices that can be transported by a pipetting arm, utilizing tapered receptacles and chambers with a connection channel, allowing for the detection and separation of particles through pressure differentials and impedance changes, enabling flexible movement and integration without clamping to a worktable.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional cell sorters are used for particle separation, then particle separation capability is achieved, but device complexity and cost increase significantly

Engineering Contradiction:
Improveparticle separation capabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The device is divided into modular components: a particle separator unit that can be integrated with existing pipetting systems, separating the sorting function from the main automation device. This modular approach reduces overall system complexity while maintaining separation capability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A particle separator acts as an intermediary component between the liquid handling system and the analysis system. It interfaces with standard pipette tips and chambers, bridging the gap between automated liquid handling and particle sorting without requiring a complete system overhaul

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If traditional cell sorters are used for particle separation, then particle separation capability is achieved, but integration with liquid handling operations becomes difficult

Engineering Contradiction:
Improveparticle separation capabilityVSAvoidintegration capability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The particle separator is designed to work with standard pipette tips and chamber configurations, making it universally compatible with various liquid handling setups. The same basic design can handle different particle types and sizes by adjusting operational parameters rather than requiring different hardware

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If manual interventions are used for particle handling, then flexibility in handling is maintained, but productivity decreases

Engineering Contradiction:
Improvehandling flexibilityVSAvoidproductivity
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The system automatically detects particles through impedance changes and directs them to appropriate chambers without requiring manual observation or intervention. The automated detection and routing system maintains the flexibility of manual handling while eliminating the time-consuming manual steps, thereby increasing productivity

Inventive Principle:
Principle #25Self-service

4Reliability

If bulky cell sorters are used, then particle separation is achieved, but ease of movement and repositioning is reduced

Engineering Contradiction:
Improveparticle separation capabilityVSAvoiddevice portability
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

By separating the particle sorting function into a compact, standalone unit that interfaces with existing pipetting arms, the system eliminates the need for large, fixed cell sorters. The segmented design allows the sorting component to be lightweight and easily repositioned within the laboratory automation device

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates efficient, automated separation and handling of particles like cells or cell clusters into microplate wells, reducing manual interventions and integrating seamlessly with existing automation systems.

Implementation Method 1

The presence of a particle in the connection channel may be detected by measuring an impedance and/or resistance change of the liquid inside the channel, when a particle enters the connection channel

Methodology Applied
Scientific EffectElectrical impedance change: Electrical Impedance Tomography

Implementation Method 2

The liquid and/or suspension inside the particle separator can be pumped between chambers of the particle separator with pressures generated in the pipette tips

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Data Source

PatentEP4579213A1Particle separator for a laboratory automation device
Publication Date: 2025.07.02 TECAN TRADING AG
  • EP4579213A1 patent drawingFigure 1~2
  • EP4579213A1 patent drawingFigure 3~4
  • EP4579213A1 patent drawingFigure 5~6

AI summary

A particle separator (20) for a laboratory automation device (10) comprises a first tapered receptacle (40a) and a second tapered receptacle (40b); a first chamber (58a) below the first tapered receptacle (40a) and a second chamber (58b) below the second tapered receptacle (40b); a connection channel (60) interconnecting the first chamber (58a) and the second chamber (58b); and an outlet channel (54) connected to the second chamber (58a).