Portable Pathogen Analysis System Using Superabsorbent Polymer Beads

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Solution Overview

Problem

Current digital PCR systems for detecting pathogens in water samples are limited by their requirement for centralized laboratories and trained personnel, making them unsuitable for low-resource settings, and they struggle with low concentrations of pathogens in environmental samples.

Innovation Solution

A portable pathogen analysis system (PPAS) that integrates DNA extraction, amplification, and amplicon analysis on a Lab-on-a-Disc platform, using a concentration tube with superabsorbent polymer beads to concentrate samples and a microfluidic disc with passive valves and rotation-based thermal cycling for automated, rapid detection of pathogens.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If digital PCR systems are designed for centralized laboratories with trained personnel, then detection accuracy and sensitivity are improved, but portability and ease of operation deteriorate

Engineering Contradiction:
Improvedetection accuracyVSAvoidportability
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The system is divided into modular components: a portable analysis device, disposable microfluidic discs, and separate concentration tubes. This segmentation allows the core detection functionality to be packaged in a portable format while maintaining laboratory-grade accuracy, resolving the contradiction between portability and detection precision.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Disposable microfluidic discs are used to eliminate the need for complex cleaning and calibration procedures required in centralized laboratories. Each disc is pre-configured with reagents and channels, providing accurate detection results without requiring trained personnel for complex operations, thus improving both portability and ease of operation while maintaining detection accuracy.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Extent of automation

If microfluidic devices are used to miniaturize PCR analysis, then portability and automation are improved, but sample volume processing ability deteriorates

Engineering Contradiction:
ImproveautomationVSAvoidsample volume processing
Core Design Contradiction:
Extent of automationVSQuantity of substance

Solution Approach 1:

Sample concentration is performed in advance using hand-powered centrifugation devices that concentrate pathogens from large water samples into small volumes. This preliminary concentration step ensures that sufficient pathogen material is available for analysis in the microfluidic device, resolving the contradiction between miniaturization and sample processing capacity.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If conventional PCR methods are used in centralized laboratories, then detection sensitivity is improved, but analytical time and operational complexity deteriorate

Engineering Contradiction:
Improvedetection sensitivityVSAvoidanalytical time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The microfluidic device integrates multiple functions into a single platform: sample processing, nucleic acid extraction, PCR amplification, and fluorescent detection. This merging of functions into one automated system maintains the high sensitivity of conventional PCR while dramatically reducing analytical time and operational complexity compared to stepwise laboratory procedures.

Inventive Principle:
Principle #5Merging (Combining)

4Measurement precision

If dPCR technique is applied to improve pathogen detection accuracy, then detection sensitivity is improved, but device complexity and operational requirements deteriorate

Engineering Contradiction:
Improvedetection sensitivityVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The disposable microfluidic disc contains pre-configured reagents, extraction matrices, and reaction chambers that eliminate the need for complex instrument setup and calibration. The digital PCR functionality is achieved through partitioning reactions within the disc's microchannels, providing high detection sensitivity without requiring complex operational procedures or highly trained personnel.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables rapid, automated detection of pathogens at the point-of-sample collection, reducing analytical time to a few hours and improving sensitivity, suitable for resource-limited settings and various applications including water quality analysis, disease identification, and bioterrorism detection.

Implementation Method 1

beads only absorb water via osmosis, while the target microorganisms are excluded and remain in the concentrate

Methodology Applied
Scientific EffectOsmosis: Osmosis

Implementation Method 2

Due to size exclusion and charge repulsion, the beads only absorb water via osmosis

Methodology Applied
Scientific EffectSize exclusion:

Implementation Method 3

a portable analysis device, e.g., a rotation based thermal cycler

Methodology Applied
Scientific EffectThermal cycling:

Implementation Method 4

The flow of sample and reagents on the microfluidic disc is controlled by different rotation speeds

Methodology Applied
Scientific EffectRotation:

Implementation Method 5

The flow of sample and reagents on the microfluidic disc is controlled by different rotation speeds and various passive valves

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Data Source

PatentUS10894254B2Portable pathogen analysis system for detecting waterborne pathogens
Publication Date: 2021.01.19 CALIFORNIA INST OF TECH
  • US10894254B2 patent drawing

AI summary

A portable pathogen analysis system (PPAS) designed to detect microbial pathogens at the point-of-sample collection. The system comprises a concentration tube used for the concentration of microbes in large volumes of water samples using super absorbent polymer (SAP) beads and a hand-powered centrifuge; and a processing component, which functions as a portable lab-on-a-disc droplet digital nucleic acid amplification system, which integrates DNA extraction, nucleic acid amplification, and post-amplicon analysis in a single unit. The present invention provides a fast, cost-effective, and user-friendly solution for microbial water quality analysis in low-resource settings.