Portable Power Converter with Segmented Circuits for High and Medium Loads

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Solution Overview

Problem

Existing portable power converters are too large and expensive for high power draw appliances and are unable to effectively handle medium power draw appliances with electronic components, as they either fail to operate or risk damaging these devices due to incompatible voltage waveforms.

Innovation Solution

A portable power converter with a power conversion board that combines low and high power conversion circuits, including a transformer and TRIAC circuit, along with a switching circuit and temperature sensing mechanisms, to generate an output waveform suitable for both high and medium power draw appliances, allowing for adjustable operating modes and thermal protection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a power converter is designed to handle high power draw appliances, then it can power high power appliances, but it becomes too large and too expensive

Engineering Contradiction:
Improvepower handling capabilityVSAvoidconverter size
Core Design Contradiction:
PowerVSVolume of moving object

Solution Approach 1:

The power converter is divided into two separate conversion circuits: a first power conversion circuit for low power draw appliances and a second power conversion circuit for high power draw appliances. This segmentation allows each circuit to be optimized for its specific power range, enabling the converter to handle high power loads without requiring the entire system to be oversized for all conditions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically switches between the first and second power conversion circuits based on the power draw requirements of the connected appliance. The converter adapts its configuration in real-time, selecting the appropriate circuit to maintain compact size while providing high power capability when needed.

Inventive Principle:
Principle #15Dynamics

2Power

If a power converter is designed for high power draw appliances, then it can handle high power loads, but it is incapable of operating with medium power draw appliances that have electronic components

Engineering Contradiction:
Improvepower handling capabilityVSAvoidcompatibility with electronic components
Core Design Contradiction:
PowerVSAdaptability or versatility

Solution Approach 1:

The power conversion system is segmented into two specialized circuits: the first circuit outputs a sinusoidal waveform suitable for medium power draw appliances with electronic components, while the second circuit handles high power draw appliances. This segmentation allows each circuit to be optimized for its specific application, ensuring compatibility with electronic components when needed while maintaining high power capability when required.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The power converter achieves multi-functionality by incorporating both power conversion circuits and a switching mechanism that selects the appropriate circuit based on the connected appliance's requirements. This universal design enables the single device to accommodate both electronic devices requiring sinusoidal waveforms and high power appliances requiring higher capacity conversion.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If a single power conversion circuit is used, then the device complexity is reduced, but it cannot effectively handle both low and high power draw appliances

Engineering Contradiction:
Improvecircuit configurationVSAvoidappliance compatibility
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The power conversion circuit is segmented into two specialized conversion circuits with different characteristics. The first circuit is optimized for low power draw appliances with electronic components, while the second circuit is optimized for high power draw appliances. This segmentation resolves the contradiction by allowing each circuit to be simpler and more specialized, while the overall system achieves versatility through the switching mechanism that selects the appropriate circuit for each appliance type.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables efficient and safe operation of a wide range of appliances from low to high power draw, including those with electronic components, by generating compatible output waveforms and preventing overheating, thus addressing the size and cost issues of existing converters.

Implementation Method 1

a low power conversion circuit coupled to the socket and configured to transform the input waveform into a first waveform

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a high power conversion circuit coupled to the socket and configured to transform the input waveform into a second waveform

Methodology Applied
Scientific EffectTRIAC switching: Diode

Implementation Method 3

a sensor coupled to the switching circuit and configured to detect an increase in temperature due to excessive power draw

Methodology Applied
Scientific EffectTemperature sensing: Thermistor

Data Source

PatentUS20180138647A1Travel voltage converter and adapter
Publication Date: 2018.05.17 CONAIR CORP
  • US20180138647A1 patent drawing
  • US20180138647A1 patent drawing
  • US20180138647A1 patent drawing

AI summary

A portable power converter includes a housing having a front surface and a rear surface, a socket disposed on the front surface and configured to conduct an input waveform, and a plug disposed on the rear surface and configured to conduct an output waveform. The power converter also includes a power conversion circuit disposed within the housing and coupled to the socket and the plug. The power conversion circuit includes a low power conversion circuit coupled to the socket and configured to transform the input waveform into a first waveform, a high power conversion circuit coupled to the socket and configured to transform the input waveform into a second waveform, and a switch circuit coupled to the low power conversion circuit and the high power conversion circuit. The switch circuit is configured to combine the first waveform and the second waveform to generate the output waveform.