Portable Propane EV Charging Station for Grid-Outage Resilience

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Solution Overview

Problem

The growing demand for electric vehicle (EV) charging infrastructure is hindered by the lack of charging stations, especially in rural areas, and the complexity of existing EV charging networks, which are often grid-dependent and vulnerable to extreme weather, leading to reliability issues and high costs for both infrastructure and carbon emissions.

Innovation Solution

A portable, propane-powered EV charging system that includes multiple propane tanks, a generator, solar panels, a voltage selector switch, communication and diagnostics systems, and AI-enhanced software architecture for remote monitoring and data analytics, integrated into various platforms such as trucks, trailers, and pods, utilizing renewable energy sources like rLPG and rDME to minimize carbon footprint.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If grid-dependent charging infrastructure is deployed, then charging capacity is increased, but reliability deteriorates due to vulnerability to extreme weather and grid outages

Engineering Contradiction:
Improvecharging reliabilityVSAvoidinfrastructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the charging system from grid dependency by deploying standalone portable charging stations that operate independently of the electrical grid. These stations use onboard fuel tanks and generators to provide autonomous power, removing the system from the vulnerable grid infrastructure while maintaining charging capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces portable charging stations as intermediary units between the fuel supply and EV batteries. These stations serve as mobile power intermediaries that can be deployed to remote locations, providing a bridge between traditional fuel infrastructure and electric vehicle charging needs without requiring grid connection.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If Level 3 fast charging infrastructure is expanded, then charging speed is improved, but cost increases due to high infrastructure investment requirements

Engineering Contradiction:
Improvecharging speedVSAvoidinfrastructure deployment ease
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent segments the charging infrastructure into modular portable units that can be independently deployed. Each unit contains its own generator, fuel tank, and charging equipment, allowing rapid deployment without large-scale centralized construction. This segmentation enables fast charging capability to be distributed across multiple locations rather than requiring expensive centralized infrastructure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent makes the charging infrastructure dynamic and mobile rather than static. Portable charging stations can be relocated to meet changing demand patterns, deployed temporarily during extreme weather events, or positioned in remote areas as needed. This dynamic deployment strategy reduces the need for permanent expensive infrastructure while maintaining high charging speed capability.

Inventive Principle:
Principle #15Dynamics

3Reliability

If traditional fuel-based charging solutions are used, then energy independence is improved, but carbon emissions increase

Engineering Contradiction:
Improveenergy independenceVSAvoidcarbon emissions
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the fuel parameter from traditional high-carbon sources to lower-carbon alternatives. The portable charging stations are configured to use natural gas, propane, or renewable fuels instead of diesel or gasoline generators. This parameter change maintains energy independence and autonomous operation while significantly reducing carbon emissions and harmful exhaust products.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the traditionally harmful byproducts of fuel combustion into beneficial outcomes. By using natural gas or propane instead of diesel, the system transforms potential high-emission sources into cleaner energy sources. The exhaust products become less harmful, and the system maintains its advantage of energy independence while reducing environmental impact.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides reliable, sustainable, and cost-effective EV charging solutions that are resilient to grid outages and extreme weather, with reduced carbon emissions, and can be easily deployed to remote locations, enhancing EV adoption and user convenience while maintaining uptime and reducing operational costs.

Implementation Method 1

a generator, an EV charger

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 2

a generator

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

a plurality of solar panels for charging onboard batteries due to parasitic loads

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentUS20230294540A1Propane fueled mobile/portable high-capacity ev charging stations
Publication Date: 2023.09.21 PIONEER POWER SOLUTIONS INC
  • US20230294540A1 patent drawing
  • US20230294540A1 patent drawing
  • US20230294540A1 patent drawing

AI summary

The present invention provides a charging system for a mobile and portable high-capacity Electrical Vehicle (EV) charging station. The charging system comprises a plurality of propane tanks for generating power, a generator, an EV charger, a voltage selector switch, a plurality of solar panels for charging on-board batteries due to parasitic loads, a communication backhaul, a security device, and a diagnostics and monitoring device for monitoring the plurality of tanks, the generator, and the EV charger. The charging system of the present invention are configured to be used in different platforms—for example, skid integrated, truck mounted, trailing integrated, and in a pod.