Portable Router Case With Internal Antenna Array for Weak-Signal Coverage

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Solution Overview

Problem

Conventional data communication units are large, bulky, and difficult to transport, with external antennas that are prone to damage and aesthetically unpleasing, making them unsuitable for reliable wireless and cellular communications, especially in areas with weak or non-existent signal coverage.

Innovation Solution

A portable data communications apparatus with a case that houses a router device, power supply, and an internal antenna array, including cellular, wireless networking, and satellite antennas, providing reliable wireless and cellular communications and GPS services, while being durable and aesthetically appealing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If external antennas are used on data communication units, then wireless signal reception is improved, but the device becomes cumbersome and aesthetically unpleasing

Engineering Contradiction:
Improvewireless signal receptionVSAvoiddevice structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent integrates antennas inside the housing of the data communication unit, nesting the antenna elements within the case structure. This internal integration eliminates the need for external antennas while maintaining wireless communication functionality, thereby improving aesthetics and reducing structural complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent employs porous or perforated housing materials that allow electromagnetic waves to pass through while maintaining structural integrity. This enables internal antennas to receive signals effectively without requiring external antenna structures, resolving the contradiction between internal integration and signal reception performance.

Inventive Principle:
Principle #31Porous materials

2Ease of operation

If conventional data communication units are made portable, then mobility is improved, but durability and protection against external damage worsen

Engineering Contradiction:
ImprovemobilityVSAvoidprotection against damage
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent incorporates cushioning materials and protective structures within the housing design to absorb and dissipate impact forces before they reach internal components. This beforehand cushioning protects sensitive electronics and antennas during transport while maintaining portability.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The patent uses composite housing materials that combine lightweight properties for portability with high strength and impact resistance for durability. The composite structure provides both mobility and protection against external damage simultaneously.

Inventive Principle:
Principle #40Composite materials

3Reliability

If multiple antenna types are integrated inside the case, then communication reliability in weak signal areas is improved, but internal space requirements increase

Engineering Contradiction:
Improvecommunication reliabilityVSAvoidinternal space
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent combines multiple antenna types (cellular, Wi-Fi, GPS, satellite) into a single integrated antenna array structure. By merging antenna elements and sharing common support structures, the design achieves multi-functionality while minimizing the volume occupied by the antenna system.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent arranges antenna elements in three-dimensional configurations and utilizes vertical space within the housing. This dimensional optimization allows multiple antenna types to be packed efficiently without significantly increasing the overall footprint of the device.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS11888214B2Data communications case
Publication Date: 2024.01.30 PLUM LABORATORIES INC
  • US11888214B2 patent drawing
  • US11888214B2 patent drawing
  • US11888214B2 patent drawing

AI summary

A data communications apparatus is disclosed for providing a data communications network. The apparatus includes a portable carrying case. A power supply is securable inside the case. A router device is securable inside the case, the router device including at least one cellular gateway for wide area network communication and configured to enable at least one wireless network for local area network communication. An antenna array is in electrical communication with the router device, the antenna array including at least a first pair of cellular antennas, at least two wireless networking antennas, and a satellite antenna. The first pair of cellular antennas are configured to support multiple input multiple output applications for the at least one cellular gateway, and the at least two wireless networking antennas are configured to support multiple input multiple output applications for the at least one wireless network.