Portable Thermal Block Module for On-Site Diagnostics

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Solution Overview

Problem

Conventional thermal block modules are heavy, inconvenient for on-site use due to wired power supply, and slow to change temperatures, affecting reaction efficiency and reproducibility in field diagnostic testing.

Innovation Solution

A portable thermal block module with a planar heating element, thermally conductive substrate and bodies, and a fixing unit, capable of maintaining stable temperatures using a battery power source, and a temperature variable system with rotating shaft for rapid temperature changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If conventional thermal block modules are used, then temperature control function is provided, but weight is heavy and portability is poor

Engineering Contradiction:
Improveweight of thermal block moduleVSAvoidtemperature control stability
Core Design Contradiction:
Weight of moving objectVSReliability

Solution Approach 1:

The thermal block module is divided into separate components: a heat block with multiple bodies for holding reaction vessels, a planar heating element, a fixing unit, and a battery power source. This segmentation allows each component to be optimized independently and enables portable field use while maintaining temperature control functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the physical parameters of the heating system by using a planar heating element with high thermal conductivity material and a battery-powered portable design. These parameter changes enable lightweight construction without sacrificing temperature control reliability, allowing the device to be easily transported to field locations while maintaining stable temperature conditions for diagnostic testing.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If wired power supply is used, then continuous power is provided, but ease of operation is reduced due to portability constraints

Engineering Contradiction:
Improveportability and field usabilityVSAvoidpower supply duration
Core Design Contradiction:
Ease of operationVSDuration of action of stationary object

Solution Approach 1:

The patent replaces the wired mechanical power supply system with a battery-powered portable system. This substitution eliminates the need for physical connections to external power sources, significantly improving ease of operation in field conditions. The battery power source provides sufficient duration for diagnostic testing operations without requiring wired connections, enabling truly portable use while maintaining adequate power supply duration.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Speed

If conventional heating systems are used, then heating function is provided, but speed of temperature change is slow

Engineering Contradiction:
Improvetemperature change speedVSAvoidtemperature control precision
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The planar heating element is designed to enable rapid periodic heating cycles, allowing quick temperature changes between different diagnostic test requirements. The high thermal conductivity material and planar geometry facilitate fast heat distribution throughout the block, achieving rapid temperature transitions while maintaining precise temperature control through the efficient thermal pathways provided by the conductive material structure.

Inventive Principle:
Principle #19Periodic action

4Productivity

If multiple reaction vessels are accommodated, then productivity is improved, but device complexity increases

Engineering Contradiction:
Improvenumber of reaction vesselsVSAvoidstructure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

Multiple reaction vessel holding bodies are merged into a single integrated heat block structure. The fixing unit combines the heating element, heat block, and power source into one unified portable device. This merging approach allows multiple reaction vessels to be accommodated simultaneously without proportionally increasing device complexity, as the thermal management system is shared across all bodies through the common heat block and heating element.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables lightweight, efficient, and precise temperature control for on-site diagnostic testing, reducing analysis time and improving reproducibility by maintaining optimal temperatures and facilitating quick temperature transitions.

Implementation Method 1

a heating element, a heat block stacked on the heating element... each of the substrate and the bodies being made of a thermally conductive material

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

each of the substrate and the bodies being made of a thermally conductive material... capable of maintaining stable temperatures

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS20240342725A1Portable thermal block module
Publication Date: 2024.10.17 KOREA ELECTRONICS TECH INST
  • US20240342725A1 patent drawing
  • US20240342725A1 patent drawing
  • US20240342725A1 patent drawing

AI summary

Proposed are a portable thermal block module, a temperature variable system for a reaction vessel comprising same, and an on-site analysis device comprising same. The portable thermal block module may include a heating element, a thermal block stacked on the heating element, and a fixed unit. The thermal block may include a substrate and one or more bodies. The one or more bodies may be located on the substrate so as to be spaced apart from each other. Each body may include an insertion recess so that at least a portion of a reaction vessel can be inserted therein. The substrate and the bodies may be made of a thermally conductive material.