Portable UV Air Sterilization Box With Serpentine Flow Path

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Solution Overview

Problem

Existing systems for disinfecting pathogens in indoor settings, such as those using UV irradiation, are not portable enough to effectively address the need for easy and efficient disinfection in various environments.

Innovation Solution

A portable disinfecting unit that includes a sterilization box with a fan assembly and UV LED chips, which draws room air through a non-linear path for extended exposure to UV radiation, ensuring complete disinfection and circulation of sanitized air, and is equipped with a safety switch and antimicrobial coatings to prevent accidental exposure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a fixed sterilizing light fixture is used, then pathogen sterilization effectiveness is improved, but portability and adaptability to different environments deteriorate

Engineering Contradiction:
Improvepathogen sterilization effectivenessVSAvoidportability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The sterilization system is divided into separate functional modules: UV LED sterilization module, fan assembly for air circulation, and portable housing. This segmentation allows the system to be easily transported and deployed in different locations while maintaining sterilization effectiveness through standardized modular components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from a static fixed installation to a dynamic portable unit with movable components. The portable design includes removable panels and reconfigurable internal structures that allow the unit to be easily assembled, disassembled, and repositioned while maintaining its sterilization function through active air circulation controlled by the fan assembly.

Inventive Principle:
Principle #15Dynamics

2Reliability

If UV irradiation time is extended for complete disinfection, then pathogen deactivation effectiveness is improved, but device complexity and exposure risk increase

Engineering Contradiction:
Improvedisinfection completenessVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The fan assembly continuously circulates air through the UV irradiation chamber, ensuring that air molecules are repeatedly exposed to UV radiation over an extended period. This continuous circulation achieves complete disinfection without requiring the system to be complex or difficult to control, as the repeated exposure naturally accumulates sufficient UV dose.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The fan assembly acts as an intermediary that mediates between the UV radiation source and the air to be disinfected. By actively circulating air through the irradiation path, the fan ensures prolonged exposure without requiring complex timing mechanisms or high-intensity UV sources that would increase system complexity and safety risks.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If portable design is implemented, then ease of operation and deployment are improved, but sterilization effectiveness may deteriorate

Engineering Contradiction:
ImprovedeployabilityVSAvoidsterilization effectiveness
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The portable design compensates for potential reductions in sterilization effectiveness by optimizing key parameters: the fan assembly increases air flow velocity and circulation rate, while the UV LED arrangement ensures adequate irradiation intensity. These parameter adjustments maintain disinfection effectiveness despite the reduced size and portability of the unit.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The portable unit provides effective disinfection of pathogens by ensuring prolonged exposure to UV radiation, enhancing air circulation, and ensuring safety through the use of a safety switch and antimicrobial coatings, thus addressing the need for a more portable and efficient disinfection solution.

Implementation Method 1

various systems that use ultraviolet (UV) irradiation to disinfect/deactivate pathogens

Methodology Applied
Scientific EffectUltraviolet irradiation: Light

Implementation Method 2

UV LED chips, which draws room air through a non-linear path for extended exposure to UV radiation

Methodology Applied
Scientific EffectUV radiation from UV LED chips: Light Emitting Diode

Implementation Method 3

a fan assembly and UV LED chips, which draws room air through a non-linear path for extended exposure to UV radiation

Methodology Applied
Scientific EffectAir circulation: Convection

Data Source

PatentUS11759540B2Portable disinfection unit
Publication Date: 2023.09.19 ILLUMIPURE INC
  • US11759540B2 patent drawing
  • US11759540B2 patent drawing
  • US11759540B2 patent drawing

AI summary

A portable disinfecting apparatus with effective disinfection properties against pathogens, such as bacteria, fungi, and viruses is disclosed. Embodiments of the portable disinfecting apparatus include a portable sterilization box having at least one path configured to receive drawn air and to irradiate the drawn air with UV radiation along the path to produce disinfected air. The path may be provided using baffles that are configured, for example, in a serpentine or spiral configuration to provide a non-linear flow path for the air. The UV light sources, such as UV LEDs may be mounted on the baffles. Embodiments of the apparatus include an intake tube connected to the sterilization box for drawing air into the sterilization box from a point high within the room that is to be disinfected. The disinfected air is released from the sterilization box a point lower in the room. As the air is slightly heated during the disinfection process, drawing in air from high in the room and releasing the disinfected air lower in the room provides circulation and mixing of the disinfected air.