Portable Welding Interface Feedback for Linked Parameter Changes

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing portable welding systems have unintuitive user interfaces, leading to decreased safety and increased errors for novice users, and offer limited functionality.

Innovation Solution

A user interface system for portable welding systems that includes an input signal receiver, display controller, and display device, configured to receive input signals from knobs or other devices, displaying adjustable and non-adjustable values with highlighted changes, allowing users to navigate and set parameters intuitively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If existing user interfaces are used in portable welding systems, then device portability is maintained, but user safety and operational reliability deteriorate due to unintuitive controls

Engineering Contradiction:
Improveuser safetyVSAvoiduser interface intuitiveness
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system provides real-time visual feedback through a display device that shows adjustable and non-adjustable values. When a user adjusts a parameter, the system highlights changes to non-adjustable values that result from the adjustment, allowing users to understand the consequences of their actions before finalizing settings, thereby improving safety and reliability

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The user interface acts as an intermediary between the user and the welding system's complex parameters. By separating adjustable and non-adjustable values and highlighting changes, the interface mediates user understanding and prevents erroneous settings, improving operational reliability without affecting portability

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If existing user interfaces are used in portable welding systems, then device portability is maintained, but operational errors increase due to limited functionality

Engineering Contradiction:
Improveoperational efficiencyVSAvoiduser interface functionality
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The user interface is segmented into distinct portions: adjustable values and non-adjustable values. This segmentation allows users to clearly understand which parameters they can modify and which will change automatically, reducing operational errors and improving efficiency by preventing configuration mistakes

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system provides immediate visual feedback when users adjust parameters, highlighting how non-adjustable values change in response. This feedback mechanism helps users make informed decisions and understand parameter interrelationships, reducing errors and improving operational efficiency

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10983684B2Techniques for controlling a portable welding system
Publication Date: 2021.04.20 ESAB GROUP INC
  • US10983684B2 patent drawing
  • US10983684B2 patent drawing
  • US10983684B2 patent drawing

AI summary

A system, computer-implemented method, and article for controlling a user interface of a portable welding system are described. An input signal receiver, operable on a processor, is configured to receive one or more input signals from one or more input devices. A display controller, operable on the processor, is configured to receive, input information based upon the one or more input signals. A display device is configured to display a user interface provided by the display controller, the user interface including a first portion including an adjustable value and a second portion including a non-adjustable value. The display controller is configured to highlight changes to the non-adjustable value based upon changes made using the one or more input devices to the adjustable value.