Portable Workbench with Segmented Tracks for Saw Stability

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Solution Overview

Problem

Existing portable work surfaces for carpenters and handypersons are often unstable, too small, too low, or too flexible, and lack the precision and accessories needed for high-quality woodworking, particularly when used with portable table saws.

Innovation Solution

A portable workbench with a planar top surface and foldable legs, equipped with vertical and horizontal tracks for clamps and support blocks, along with integrated accessories like crosscut fences, saw guide supports, and a saw stand that can accommodate different saw dimensions and provide fine adjustments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If traditional shop benches are used, then stability and rigidity are improved, but portability deteriorates

Engineering Contradiction:
Improvework surface stabilityVSAvoidworkbench weight
Core Design Contradiction:
Stability of the object's compositionVSWeight of moving object

Solution Approach 1:

The workbench is divided into separate components: a top surface and multiple legs that can be detached and folded. This segmentation allows the workbench to maintain stability when assembled while enabling easy disassembly and portability when needed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The legs are designed to transition between static extended positions (providing stability during use) and dynamic folded positions (enabling portability during transport). This dynamic capability allows the workbench to adapt its configuration based on operational needs.

Inventive Principle:
Principle #15Dynamics

2Area of stationary object

If work surface size is increased to support large workpieces, then workpiece support capability is improved, but portability deteriorates

Engineering Contradiction:
Improvework surface areaVSAvoidworkbench weight
Core Design Contradiction:
Area of stationary objectVSWeight of moving object

Solution Approach 1:

The workbench top surface is segmented into smaller sections that can be folded together. When assembled, these sections form a large stable surface for supporting oversized workpieces. When disassembled, the segmented sections become compact and lightweight for transport.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If accessories are integrated with work surface, then functionality is improved, but device complexity deteriorates

Engineering Contradiction:
Improveworkbench functionalityVSAvoidworkbench structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The workbench incorporates universal mounting features and standardized attachment points that allow various accessories (saw guides, clamps, fences) to be mounted on the same structure. This multi-functionality approach enables a single workbench design to support diverse woodworking operations without requiring accessory-specific bench structures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11407099B2Work surface
Publication Date: 2022.08.09 REDESIGN GROUP LLC
  • US11407099B2 patent drawing
  • US11407099B2 patent drawing
  • US11407099B2 patent drawing

AI summary

A work surface is provided. More particularly, a work surface that is portable, and that when deployed provides a relatively stable platform is disclosed. The work surface includes at least two horizontal tracks running parallel to a top surface, and one or more vertical tracks running parallel to the legs of the work surface. The horizontal tracks are configured to receive one or more clamps or various accessories, such as crosscut accessories. The crosscut accessories can include provisions for accurately securing a saw guide and a work piece to the work surface. In addition, an accessory stand can be connected to the work surface to allow various tools to be operatively connected to the work surface.