Portable X-Ray CT Shot Geometry Self-Calibration

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Solution Overview

Problem

Conventional geometric calibration techniques for portable x-ray CT are not suitable for open-configuration systems, requiring a reference constellation to remain in the scene, which is not mechanically repeatable, making it difficult to determine shot geometry accurately.

Innovation Solution

A method for self-determining shot geometry in open-configuration portable x-ray CT using an unknown constellation, involving the estimation of an unknown constellation model and reconstructing volume images using computed tomography, with a customized geometric calculation technique for a flat panel digital detector and cone beam x-ray source.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional geometric calibration techniques are used, then shot geometry can be determined accurately, but a reference constellation must remain in the scene which is not suitable for portable open-configuration systems

Engineering Contradiction:
Improveshot geometry determination accuracyVSAvoidsuitability for portable open-configuration systems
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The system performs self-calibration by automatically determining shot geometry from the captured image data itself, without requiring external reference constellations or manual calibration procedures. The geometry estimation algorithm extracts geometric information directly from the x-ray shot images, enabling the portable system to calibrate itself in the field.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces mechanical calibration systems (reference constellations, rotation stages) with a computational approach. Instead of using physical reference objects and mechanical repeatability, the system uses algorithms to estimate shot geometry from the imaging data, substituting mechanical determination with mathematical computation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If a reference constellation is used for geometric calibration, then shot geometry can be determined, but the constellation must be identified and tracked in every x-ray shot which is difficult to perform

Engineering Contradiction:
Improveshot geometry determinationVSAvoidfiducial identification and tracking complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts geometric information directly from the x-ray shot images without requiring separate identification and tracking of fiducial markers. The geometry estimation algorithm processes the image data to determine source and detector positions and orientations, eliminating the need for fiducial identification and tracking steps.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system determines shot geometry selflessly from the image data itself, without requiring additional processing steps for fiducial identification. The algorithm automatically extracts geometric parameters from the captured x-ray shots, making the process simpler and more automated.

Inventive Principle:
Principle #25Self-service

3Measurement precision

If mechanical repeatability is assumed, then shot geometry can be determined using rotation stage calibration, but portable systems do not have mechanical repeatability

Engineering Contradiction:
Improveshot geometry determinationVSAvoidapplicability to portable systems
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent replaces mechanical calibration approaches with a computational geometry estimation method. Instead of relying on mechanical repeatability of rotation stages, the system uses algorithms to determine shot geometry from the imaging data, making it applicable to portable systems without precise mechanical repeatability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system changes from fixed mechanical parameters (rotation stage calibration) to flexible computational parameters (geometry estimation from images). This allows the system to adapt to portable configurations where mechanical repeatability cannot be guaranteed, by determining geometry parameters directly from each shot rather than assuming repeatability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate determination of x-ray shot geometry without mechanical repeatability, allowing for volume image reconstruction and reducing image artifacts, even when not all fiducials are visible in every shot.

Implementation Method 1

cone beam x-ray source

Methodology Applied
Scientific EffectX-Ray: X-Ray

Implementation Method 2

reconstructing a volume image from the one or more captured shot images and the one or more geometries using computed tomography

Methodology Applied
Scientific EffectComputed Tomography: Tomography

Data Source

PatentUS12444100B2Self-determined shot geometry for open-configuration portable x-ray computed tomography (CT)
Publication Date: 2025.10.14 AEROSPACE CORP
  • US12444100B2 patent drawing
  • US12444100B2 patent drawing
  • US12444100B2 patent drawing

AI summary

Self-determined shot geometry for open-configuration portable x-ray computed tomography (CT) includes capturing one or more x-ray shot images into a computing system, and estimating an unknown constellation model and one or more shot geometries. It also includes reconstructing a volume image from the one or more captured shot images and the one or more geometries using computed tomography.