Ported Baffle Firearm Suppressor Gas Balancing

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Solution Overview

Problem

Traditional firearm suppressors face issues with poor balance, backpressure, and heating, which limit their effectiveness, especially in high-rate-of-fire situations and semi- and full-automatic firearms.

Innovation Solution

A ported baffle suppressor design featuring pressure-equilibrating chambers, a flash chamber, and a vented baffle system that allows gas flow through ports into vent chambers, mitigating backpressure and overheating while maintaining noise suppression.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If traditional suppressor designs are used, then noise suppression is achieved, but backpressure and heating problems occur

Engineering Contradiction:
Improvenoise suppressionVSAvoidbackpressure and heating
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The suppressor is divided into multiple chambers (first chamber, second chamber, third chamber) separated by baffles with ports. This segmentation allows different zones to handle different aspects of gas flow, reducing backpressure while maintaining noise suppression through distributed pressure management across multiple compartments.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different chambers are designed with specific functions: the first chamber handles initial pressure equalization, the second chamber with its ports manages gas flow and cooling, and the third chamber provides final pressure regulation. Each local zone has optimized properties for its specific function, allowing simultaneous noise suppression and backpressure reduction.

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If suppressors are added to firearm muzzle, then noise suppression is provided, but balance and weight distribution are affected

Engineering Contradiction:
Improvenoise suppressionVSAvoidbalance and weight
Core Design Contradiction:
Object-affected harmful factorsVSWeight of moving object

Solution Approach 1:

The suppressor is constructed as an assembly of separate components (baffles, chambers, ports) that can be configured to optimize weight distribution. The segmented design allows for strategic placement of mass throughout the suppressor length, improving balance compared to solid traditional designs while maintaining noise suppression functionality.

Inventive Principle:
Principle #1Segmentation

3Object-affected harmful factors

If suppressors are used on high-rate-of-fire firearms, then noise suppression is maintained, but heating becomes excessive

Engineering Contradiction:
Improvenoise suppressionVSAvoidheating
Core Design Contradiction:
Object-affected harmful factorsVSTemperature

Solution Approach 1:

The second chamber incorporates ports that allow controlled gas flow and heat dissipation. This localized cooling feature enables the suppressor to handle high-rate-of-fire situations by managing thermal buildup in critical zones while maintaining noise suppression in other chambers.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Hot gases are extracted from the main chamber through the ports in the second chamber, removing excess heat from the system. This extraction of thermal energy allows sustained operation at high rates of fire without excessive heating while preserving noise suppression capabilities.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces sound pressure levels, improves firing characteristics, and prevents overheating, enabling effective use on rapid-fire firearms by equilibrating gas pressures and facilitating efficient noise suppression.

Implementation Method 1

a series of pressure-equilibrating chambers, including an initial backpressure chamber, a flash chamber, and a vented baffle system that allows outflow of gases into vent chambers

Methodology Applied
Scientific EffectGas pressure equilibration: Pressure Gradient

Implementation Method 2

One objective of the disclosed suppressor may be to facilitate reductions in the SPL of a firearm's report

Methodology Applied
Scientific EffectAcoustic pressure reduction: Acoustic Absorption

Implementation Method 3

Another objective of the disclosed suppressor may be to mitigate the barrel heating that accompanies suppressors

Methodology Applied
Scientific EffectThermal management: Heat Sink

Data Source

PatentUS11933566B2Ported baffle firearm suppressor
Publication Date: 2024.03.19 DE SOUSA BERNARD
  • US11933566B2 patent drawing
  • US11933566B2 patent drawing
  • US11933566B2 patent drawing

AI summary

A firearm suppressor including an array of ported baffles and chambers in the suppressor assembly that may mitigate deleterious effects of gas pressure imbalances common in firearm suppressors. The suppressor may impart desirable noise suppression, gas balancing, and barrel heating characteristics to a firearm.