Ported Wheel Hub Assembly for Compact Tire Inflation

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Solution Overview

Problem

Conventional tire inflation systems are limited by their package size, which restricts their versatility and adaptability in various vehicle applications, particularly in compact or mid-size sport utility vehicles, where reduced size is essential for enhanced maneuverability and fuel efficiency.

Innovation Solution

A wheel hub assembly with a non-rotating outer bearing flange and an inner bearing flange, featuring rolling elements and fluid conduits for efficient pressurized fluid communication, allowing for compact integration while maintaining the ability to adjust tire pressures dynamically.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If conventional tire inflation systems are used, then tire pressure adjustment capability is provided, but package size becomes too large for compact vehicles

Engineering Contradiction:
Improvepackage sizeVSAvoidtire pressure adjustment capability
Core Design Contradiction:
Volume of moving objectVSAdaptability or versatility

Solution Approach 1:

The patent merges the tire inflation system components with the wheel hub assembly, integrating the fluid port, conduits, and control mechanisms into the existing hub structure. This consolidation eliminates the need for separate inflation system components, thereby reducing overall package size while preserving tire pressure adjustment functionality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The wheel hub assembly is designed to serve multiple functions: it provides structural support for the wheel, houses the bearing assembly for rotation, and incorporates the tire inflation system components. The outer bearing flange serves both as a structural element and as a housing for the fluid port and conduits, demonstrating multi-functionality that reduces system complexity and size.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Length of moving object

If package size is reduced, then maneuverability and fuel efficiency improve, but system complexity increases

Engineering Contradiction:
Improvevehicle sizeVSAvoidinflation system integration
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The inflation system is segmented into distinct functional components (fluid port, first conduit, second conduit, bearing flanges) that are independently designed and then integrated into the wheel hub assembly. This modular segmentation allows for simplified manufacturing and assembly while maintaining compact dimensions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The inner bearing flange is nested within the outer bearing flange, with the fluid conduits positioned within the annular space between them. The rotating spindle passes through the inner bearing flange, creating a nested arrangement that maximizes space utilization and reduces overall system volume while maintaining functional independence of each component.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables a compact tire inflation system that enhances vehicle maneuverability, fuel efficiency, and reduces maintenance requirements by allowing for precise tire pressure adjustments, even in smaller vehicle formats.

Implementation Method 1

at least one rolling element disposed radially between the outer bearing flange and the inner bearing flange

Methodology Applied
Scientific EffectRolling contact: Ball Bearing

Implementation Method 2

a first conduit disposed through the outer bearing flange in fluid communication with the fluid port. A second conduit is disposed through the inner bearing flange, wherein the second conduit is in fluid communication with the first conduit

Methodology Applied
Scientific EffectFluid communication:

Data Source

PatentUS11292300B2Ported wheel hub assembly and the tire inflation system made therewith
Publication Date: 2022.04.05 DANA AUTOMOTIVE SYST GRP LLC
  • US11292300B2 patent drawing
  • US11292300B2 patent drawing
  • US11292300B2 patent drawing

AI summary

A wheel hub assembly having a non-rotating outer bearing flange and an inner bearing flange disposed at least partially concentrically within the outer bearing flange. At least one rolling element is disposed radially between the outer bearing flange and the inner bearing flange. A port is disposed in the outer bearing flange, and a first conduit is disposed through the outer bearing flange in fluid communication with the fluid port. A second conduit is disposed through the inner bearing flange, wherein the second conduit is in fluid communication with the first conduit. A rotating spindle is disposed at least partially through the inner bearing flange, and the spindle is coupled for rotation with the inner bearing flange.