Position Detecting Apparatus Synchronism Error Threshold

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Solution Overview

Problem

Existing position detecting apparatuses, such as Vernier type absolute encoders, are sensitive to scratches and motes on the scale, leading to erroneous position detection during absolute position measurement, with no method to determine error reliability during inspection.

Innovation Solution

A position detecting apparatus with a scale featuring pattern arrays of different cycles, an obtaining unit for signal acquisition, a phase calculator for phase calculation, a synchronism calculator for relative positional relationship determination, and a determining unit to assess synchronization error against a threshold, ensuring reliable position detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If Vernier type absolute encoder is used for absolute position detection, then absolute position can be detected, but the system becomes sensitive to scratches and motes on the scale causing erroneous detection

Engineering Contradiction:
Improveabsolute position detection accuracyVSAvoiddetection reliability under contamination
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent introduces a feedback mechanism where the detected position information is used to predict expected signal characteristics, and the actual detected signals are compared against these predictions. When deviations exceed a threshold, the system identifies potential errors caused by scratches or motes and corrects the position calculation, thereby maintaining reliability without sacrificing measurement precision.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary calculations of expected signal phases and positions before final detection. By pre-computing what the signals should be under normal conditions, the system can quickly identify anomalies caused by scale contamination and prevent erroneous detection, thus improving reliability while preserving measurement accuracy.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If multiple pattern arrays with different cycles are used on the scale, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improveposition detection precisionVSAvoidscale structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent divides the scale into multiple pattern arrays with different spatial cycles (coarse and fine patterns). Each pattern array serves a specific function: the coarse pattern provides overall position range information while the fine pattern provides precise position measurement. This segmentation allows the system to achieve high measurement precision without requiring a single overly complex pattern, thereby managing device complexity effectively.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent extends the measurement capability by adding a dimensional aspect through multiple pattern cycles. Instead of relying on a single pattern density, the system uses patterns with different spatial frequencies (dimensions of measurement resolution), allowing simultaneous determination of both coarse and fine position information. This dimensional approach achieves high precision while keeping individual pattern structures relatively simple.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS9574910B2Position detecting apparatus, and lens apparatus and image pickup apparatus including the position detecting apparatus
Publication Date: 2017.02.21 CANON KK
  • US9574910B2 patent drawing
  • US9574910B2 patent drawing
  • US9574910B2 patent drawing

AI summary

Provided is a position detecting apparatus, including: a scale including pattern arrays formed in different cycles in a movement direction; an obtaining unit configured to obtain signals in accordance with a the plurality of pattern arrays; a phase calculator configured to calculate a phase of signals; a synchronism calculator configured to calculate a relative positional relationship between the obtaining unit and the scale by performing synchronism calculation of the phases calculated by the phase calculator; a synchronization error calculator configured to calculate a synchronization error in the synchronism calculation; and a determining unit configured to determine whether or not the synchronism calculation is normal by comparing the synchronization error and a predetermined threshold value with each other.