Position Detecting Apparatus Synchronism Error Threshold
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Solution Overview
Problem
Existing position detecting apparatuses, such as Vernier type absolute encoders, are sensitive to scratches and motes on the scale, leading to erroneous position detection during absolute position measurement, with no method to determine error reliability during inspection.
Innovation Solution
A position detecting apparatus with a scale featuring pattern arrays of different cycles, an obtaining unit for signal acquisition, a phase calculator for phase calculation, a synchronism calculator for relative positional relationship determination, and a determining unit to assess synchronization error against a threshold, ensuring reliable position detection.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If Vernier type absolute encoder is used for absolute position detection, then absolute position can be detected, but the system becomes sensitive to scratches and motes on the scale causing erroneous detection
Solution Approach 1:
The patent introduces a feedback mechanism where the detected position information is used to predict expected signal characteristics, and the actual detected signals are compared against these predictions. When deviations exceed a threshold, the system identifies potential errors caused by scratches or motes and corrects the position calculation, thereby maintaining reliability without sacrificing measurement precision.
Solution Approach 2:
The system performs preliminary calculations of expected signal phases and positions before final detection. By pre-computing what the signals should be under normal conditions, the system can quickly identify anomalies caused by scale contamination and prevent erroneous detection, thus improving reliability while preserving measurement accuracy.
2Measurement precision
If multiple pattern arrays with different cycles are used on the scale, then measurement precision is improved, but device complexity increases
Solution Approach 1:
The patent divides the scale into multiple pattern arrays with different spatial cycles (coarse and fine patterns). Each pattern array serves a specific function: the coarse pattern provides overall position range information while the fine pattern provides precise position measurement. This segmentation allows the system to achieve high measurement precision without requiring a single overly complex pattern, thereby managing device complexity effectively.
Solution Approach 2:
The patent extends the measurement capability by adding a dimensional aspect through multiple pattern cycles. Instead of relying on a single pattern density, the system uses patterns with different spatial frequencies (dimensions of measurement resolution), allowing simultaneous determination of both coarse and fine position information. This dimensional approach achieves high precision while keeping individual pattern structures relatively simple.
Data Source
AI summary
Provided is a position detecting apparatus, including: a scale including pattern arrays formed in different cycles in a movement direction; an obtaining unit configured to obtain signals in accordance with a the plurality of pattern arrays; a phase calculator configured to calculate a phase of signals; a synchronism calculator configured to calculate a relative positional relationship between the obtaining unit and the scale by performing synchronism calculation of the phases calculated by the phase calculator; a synchronization error calculator configured to calculate a synchronization error in the synchronism calculation; and a determining unit configured to determine whether or not the synchronism calculation is normal by comparing the synchronization error and a predetermined threshold value with each other.


