Position Detector for Moving Magnet Linear Motor

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Solution Overview

Problem

Conventional position detection methods in moving magnet type linear motors, such as those used in passenger elevators, face challenges in achieving high accuracy and reliability due to communication breakdowns and complex wiring requirements, especially in multi-car elevators.

Innovation Solution

A position detector system that uses a magnetic body fixed to the mover, where the position is determined by measuring changes in mutual inductance between coils caused by a magnetic field generated by applying voltage to selected coils, allowing for accurate position detection without the need for communication wires between the stator and mover.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If wireless communication means is employed to transmit position detection signal from mover to stator, then communication complexity is reduced, but communication reliability deteriorates due to potential breakdowns during transmission

Engineering Contradiction:
Improvecommunication means complexityVSAvoidposition detection signal transmission reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

Instead of transmitting the position detection signal from the mover to the stator as in conventional systems, the present invention inverts the approach by detecting the position signal on the stator side through mutual inductance measurement between coils. This eliminates the need for communication means between mover and stator, resolving the contradiction between communication complexity and transmission reliability.

Inventive Principle:
Principle #13The other way round (Inversion)

2Reliability

If wired communication means is employed to transmit position detection signal, then communication reliability is improved, but device complexity increases due to communication wire placement especially in multi-car elevators

Engineering Contradiction:
Improveposition detection signal transmission reliabilityVSAvoidcommunication wire placement complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention extracts and eliminates the communication wire component from the system by implementing position detection on the stator side through mutual inductance measurement. This removes the source of complexity associated with wire placement in towers, especially in multi-car elevator configurations, while maintaining reliable position detection.

Inventive Principle:
Principle #2Taking out (Extraction)

3Measurement precision

If linear encoder with sensor on mover is used for position detection, then position detection accuracy is improved, but device complexity increases due to controller and communication means requirements

Engineering Contradiction:
Improveposition detection accuracyVSAvoidcontroller and communication means complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The invention merges the position detection function directly into the stator coil system by utilizing mutual inductance measurement. Instead of separate sensors on the mover and a dedicated controller, the position detection is integrated into the existing stator coil structure, reducing device complexity while maintaining high measurement precision through the magnetic body's position-dependent inductance changes.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables high-accuracy position detection of the mover relative to the stator, reducing the complexity of wiring and communication issues, and improving the reliability of position sensing in moving magnet type linear motors.

Implementation Method 1

a current or a voltage induced in a coil adjacent to the selected coil is measured

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS8742702B2Position detector for moving magnet type linear motor
Publication Date: 2014.06.03 FUJITEC CO LTD
  • US8742702B2 patent drawing
  • US8742702B2 patent drawing
  • US8742702B2 patent drawing

AI summary

In a moving magnet type linear motor including a stator with a plurality of coils placed in one direction and a mover with a permanent magnet opposed to the stator, a position detector detects the position of the mover. The position detector includes a magnetic body fixed to the mover. One or two or more coils are selected and a voltage is applied to the selected coil while a current or a voltage induced in a coil adjacent to the selected coil is measured, and the position of the magnetic body that changes in response to the position of the mover is determined based on the measured current or the measured voltage.