Position Measurement Device with Extracted Illumination and Protective Gas

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Solution Overview

Problem

Current devices for measuring structures on masks or substrates face challenges in achieving high resolution due to the limitations of traditional light sources, particularly at shorter wavelengths, and struggle with heat generation from illumination apparatuses, which can affect measurement accuracy and the service life of optical components.

Innovation Solution

A device utilizing a laser interferometer system with an excimer laser or frequency-multiplied solid-state laser for illumination, combined with optical elements like high-resolution microscope objectives and a protective gas environment to enhance measurement precision and extend the service life of optical components, while minimizing heat influence.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional light sources are used for illumination, then the device can operate at various wavelengths, but measurement resolution is insufficient for smaller structures

Engineering Contradiction:
Improvemeasurement resolutionVSAvoidwavelength range
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent changes the wavelength parameter of the illumination light by using different light sources (mercury-xenon lamp for 365 nm, excimer laser for 248 nm, frequency-multiplied solid-state laser for other wavelengths) to match the required measurement resolution for different structure sizes

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If high-power illumination apparatus is used to improve measurement signal quality, then measurement precision improves, but heat generation increases affecting measurement accuracy and component service life

Engineering Contradiction:
Improvemeasurement signal qualityVSAvoidheat generation
Core Design Contradiction:
Measurement precisionVSTemperature

Solution Approach 1:

The patent extracts the illumination apparatus from the measurement environment and positions it outside the climate chamber, allowing the light to be directed into the chamber through a window. This separates the heat-generating component from the temperature-sensitive measurement zone

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces a climate chamber as an intermediary between the illumination apparatus and the measurement environment. The chamber maintains controlled temperature and protects optical components from heat while allowing light transmission through its window

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If shorter wavelengths are used to improve resolution for smaller structures, then measurement precision improves, but suitable light sources with sufficient intensity become unavailable

Engineering Contradiction:
Improveresolution for smaller structuresVSAvoidlight source intensity
Core Design Contradiction:
Measurement precisionVSIllumination intensity

Solution Approach 1:

The patent changes the light source type to match the required wavelength and intensity parameters. For 248 nm illumination, an excimer laser is used instead of conventional lamps, and for other wavelengths, frequency-multiplied solid-state lasers are employed, ensuring sufficient intensity at each specific wavelength

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise measurement of smaller structures with improved resolution and reduced heat impact, extending the service life of optical components and maintaining measurement accuracy across various wavelengths.

Implementation Method 1

at least one laser interferometer for determining a positional displacement of the measuring table in the plane

Methodology Applied
Scientific EffectInterference: Interference

Implementation Method 2

A device utilizing a laser interferometer system with an excimer laser or frequency-multiplied solid-state laser for illumination

Methodology Applied
Scientific EffectLaser: Laser

Implementation Method 3

optical elements like high-resolution microscope objectives

Methodology Applied
Scientific EffectOptical focusing: Lens

Data Source

PatentUS7903259B2Device for determining the position of at least one structure on an object, use of an illumination apparatus with the device and use of protective gas with the device
Publication Date: 2011.03.08 KLA TENCOR MIE
  • US7903259B2 patent drawing
  • US7903259B2 patent drawing
  • US7903259B2 patent drawing

AI summary

A device for determining the position of a structure (3) on an object (2) in relation to a coordinate system is disclosed. The object (2) is placed on a measuring table (20) which is movable in one plane (25a), wherein a block (25) defines the plane (25a). At least one optical arrangement (40, 50) is provided for transmitted light illumination and/or reflected light illumination. The optical arrangement (40, 50) comprises an illumination apparatus (41, 51) for reflected light illumination and/or transmitted light illumination and at least one first or second optical element (9a, 9b), wherein at least part of the at least one optical element (9a, 9b) extends into the space (110) between the block (25) and an optical system support (100). The block (25) and/or the optical system support (100) separates the illumination apparatus (41, 51) spatially from the plane (25a) in which the measuring table (20) is movable.